SOY PROTEIN (POWDER)
[EIRI/EDPR/4326] J.C.: 2509XL
INTRODUCTION
Soy protein is a protein that is isolated from soybean. It is made from soybean meal that has been dehulled and defatted. Soy protein is generally regarded as being concentrated in protein bodies, which are estimated to contain at least 50-60% of the total soybean soya flour/flakes
Among the different constituents of the seed, only the oil has so far been considered of value for human consumption and the oil cake residues left behind after extraction have been used mainly as live-stock feed and manure.
Scientific research conducted during the past few decades in this country and elsewhere has shown that the oilseed meal, if properly prepared and processed, can serve as a valuable protein supplement to human dietaries and that the proteins isolated from oilseed meals are likely to find extensive use in specialized food preparations suitable for feeding infants and children.
COST ESTIMATION
Plant Capacity 10 MT/Day
Land & Building (4940 sq.mt.) Rs. 5.91 Cr
Plant & Machinery Rs. 4.30 Cr
Working Capital for 3 Months Rs. 9.51 Cr
Total Capital Investment Rs. 20.15 Cr
Rate of Return 98%
Break Even Point 23%
CONTENTS
INTRODUCTION
SOY PROTEIN
USES AND APPLICATIONS
SOYA PROTEIN ISOLATE (ISP)
CEREAL PRODUCTS
DAIRY-TYPE PRODUCTS
INFANT FORMULAS
OTHER USES
PROPERTIES/CHARACTERISTICS
SOY PROTEIN (ISOLATE)
BASED ON PROTEIN CONTENT THERE ARE THREE MAIN GROUPS OF PRODUCTS: -
CONCENTRATION
SOY PROTEIN (ISOLATED)
COMPOSITION OF SOY PROTEIN
TECHNICAL INDEX OF SOY PROTEIN
RAW MATERIAL & PRODUCT YIELD
MARKET OVERVIEW
GLOBAL EXPANSION
BIS SPECIFICATION
PRESENT MANUFACTURERS OF SOY PROTEIN
BASIC PRINCIPLE - SOY PROTEIN
THE BASIC PRINCIPLES OF SOY PROTEIN PRODUCTION ARE SIMPLE.
MANUFACTURING PROCESS STEPS/PROCESS FLOW
EXTRACTION
ACID PRECIPITATION
NEUTRALIZATION, HOMOGENIZATION, STERILIZATION AND SPRAY DRYING
PROCESS PARAMETERS
PROTEIN EXTRACTION:
ALKALINITY:
EXTRACTION TIME:
SOLID/LIQUID RATIO:
AGITATION:
SOLID-LIQUID SEPARATION AFTER EXTRACTION:
PROCESS FLOW
ETP FACILITY
PLANT & MACHINERY
UTILITIES REQUIREMENT (ESTIMATED - MONTH)
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
RAW-MATERIAL SUPPLY:
MARKETS:
POWER AND FUEL SUPPLY:
WATER SUPPLY:
CLIMATE:
TRANSPORTATION:
WASTE DISPOSAL:
LABOR:
REGULATORY LAWS:
TAXES:
SITE CHARACTERISTICS:
COMMUNITY FACTORS:
FLOOD AND FIRE CONTROL:
PROJECT MANAGEMENT
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
RAW MATERIALS SUPPLIER
SOYA FLOUR/FLAKES
SULPHURIC ACID
CAUSTIC SODA
PLANT & MACHINERY SUPPLIER/CONSULTANT/CONTRACTOR
LEACHING TANKS
SPRAY DRYERS
BOILERS
SUPPLIERS OF EFFLUENT TREATMENT PLANT
CENTRIFUGE
D.G. SETS
SUPPLIERS OF INSTRUMENTATION & PROCESS CONTROL EQUIPMENTS
LABORATORY TESTING EQUIPMENT
ENGINEERING CONSULTANTS/CONTRACTOR
SUPPLIERS (IMPORTED)
SILO/CYCLONE SEPARATOR/EVAPORATOR
STORAGE TANKS
LABORATORY EQUIPMENT AND LAB TESTING EQUIPMENT
GOVT. LICENSE DETAILS
WASTE GENERATION & MANAGEMENT
GREEN BELT
WASTE WATER (ESTIMATED)
WASTE (ESTIMATED)
EMISSION (ESTIMATED)
POTENTIAL RISKS
ANTICIPATED ENVIRONMENTAL IMPACTS
CONSTRUCTION PHASE
OPERATION PHASE
MITIGATION MEASURES (PROPOSED)
HEALTH SAFETY & ENVIRONMENT
SAFETY & OCCUPATIONAL MEASURE (STORAGE/HANDLING OF RAW MATERIAL & PRODUCT)
ENVIRONMENTAL/SAFETY LIABILITY & ENVIRONMENT CLEARANCE PROCESS – ACID
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
PRELIMINARY PLANT LAYOUT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)