SANITARY NAPKIN (FULLY AUTOMATIC PLANT)
[EIRI/EDPR/4603] J.C.: 2820XL
Feminine hygiene (lady napkins) is hygiene absorbent products engineered to absorb and retain body fluid without causing any leakage. The user should always feel dry and comfortable. It consists of an absorbent pad sandwiched between two sheets of nonwoven fabric.
There are 3 major types of products, viz, (a) Thick sanitary napkins. (b) Ultra thin sanitary napkins. (c) Panty liners being used in the market. The size of each and their content vary from market to market.
The menstrual cycle starts for young women between the ages 11-17, frequently around 12-13 years. On average a woman experiences a period every 28th day, 12 -13 times in a year. A menstrual period normally lasts 3-7 days. The loss of fluid in a period is on average half a cup or 65-80 ml. The menstrual pattern is influenced by giving birth and contraceptive methods. Menstruation lasts until menopause at the age 45-55. The feminine hygiene products market has evolved over more than 100 years to a more than US$ 17 bn in the following category worldwide.
COST ESTIMATION
Plant Capacity 5,76,000 Pieces/Day
Land & Building (6000 sq.mt.) Rs. 7.67 Cr
Plant & Machinery Rs. 7.50 Cr
Working Capital for 1 Month Rs. 4.39 Cr
Total Capital Investment Rs. 20.12 Cr
Rate of Return 41%
Break Even Point 42%
CONTENTS
INTRODUCTION
PROPERTIES OF SANITARY NAPKIN
TYPES OF SANITARY NAPKIN
THERE ARE 3 MAJOR TYPES OF SANITARY PADS,
STRUCTURE AND COMPONENTS OF SANITARY NAPKIN
FIGURE 3: SCHEMATIC DIAGRAM OF THE SANITARY NAPKIN STRUCTURE
COVERSTOCK:
ACQUISITION AND DISTRIBUTION LAYER:
USES AND APPLICATIONS
SANITARY NAPKINS
POTENTIAL PROBLEMS OF SANITARY NAPKINS
HYGIENE RISK
DISPOSABILITY:
AFFORDABILITY
PERFORMANCE CHARACTERISTICS OF SANITARY NAPKINS
I. FLUID ACQUISITION LAYER:
II. DISTRIBUTION COMPONENT:
III. ABSORBENT STRUCTURE:
IV. LIQUID IMPERVIOUS MEMBRANE:
PERFORMANCE CHARACTERISTIC OF SANITARY NAPKIN:
BARRIER LAYER
RAW MATERIALS
I. FLUID TRANSFER LAYER:
II. ACQUISITION AND DISTRIBUTING LAYER:
III. ABSORBENT LAYER:
IV. BARRIER SHEET:
LACK OF AWARENESS IN INDIA FOR SANITARY NAPKIN
INVESTMENT IN SANITARY NAPKIN
EMERGING MARKET OF SANITARY NAPKIN
THE FOLLOWING THREE DRIVERS ARE CONTRIBUTING TO THE GROWTH OF THE GLOBAL ORGANIC SANITARY NAPKINS MARKET:
NEGATIVE EFFECT OF SANITARY NAPKINS
EMERGENCE OF E-COMMERCE
RISE IN AWARENESS
MARKET OVERVIEW OF SANITARY NAPKIN
THE SANITARY NAPKIN MARKET IS SEGMENTED ON THE BASIS OF PRODUCT TYPE INTO:
MARKET DYNAMICS IN SANITARY PRODUCTION
POTENTIAL OF SANITARY NAPKIN IN INDIA
LEAPING INTO GST
MANUFACTURER/EXPORTERS AND SUPPLIER OF SANITARY NAPKINS
B.I.S SPECIFICATION
PREPARATORY PROCESSES FOR SANITARY NAPKINS
OPENING
SECOND STAGE:-
THIRD STAND KIERING BLEACHING & WASHING:-
BLEACHING:-
STERILISATION:-
DRY HEAT:-
AUTO CALVING:-
EXPOSURE TO ETHYLENE OXIDE:-
HYDRO - EXTRACTING:-
DRYING:-
ALTERNATE MANUFACTURING PROCESS OF DIAPERS
FORMATION OF THE ABSORBENT PAD
PREPARATION OF THE NONWOVEN
ASSEMBLY OF THE COMPONENTS
BYPRODUCTS/WASTE
QUALITY CONTROL
RAW MATERIALS' DESCRIPTION & SPECIFICATIONS
ROLL PULP:-
NON-WOVEN FABRIC:-
POLYETHLENE FILM:-
TISSUE:
HOT MELT AND POLYEXTRUDED ADHESIVE:
PRESSURE SENSITIVE ADHESIVE
SILICONE RELEASE PAPER:
SPECIFICATIONS OF THE RAW MATERIALS
WOOD PULP
NON-WOVEN FABRIC:
SILICONE RELEASE PAPER
HOT MELT
MANUFACTURING PROCESS OF DIAPER (ADULT AND BABY)
THERE ARE THREE BASIC PROCESSES IN THE MANUFACTURING OF DIAPER
PRODUCTION METHOD OF SANITARY NAPKIN
(A) PREPARATION OF COTTON LINT SLIVER:
(1) COTTON OPENING:
(2) SCUTCHING OR LAPPING:
(3) CARDING:
(4) DRAW FRAME:
(5) TISSUE PAPER WRAPPING:
B) MANUFACTURE OF SANITARY NAPKINS:
1) CONE WINDING:
2) KNITTING & INSERTION OF TISSUE PAPER WRAPPED SLIVER:
3) CUTTING & LOOPING OF BOTH ENDS OF SANITARY NAPKINS:
4) PACKING:
PROCESS DESCRIPTION FOR SANITARY NAPKIN WITH AUTOMATION
PROCESS FLOW SHEET
RAW MATERIAL CALCULATION
RAW MATERIAL FOR APPROXIMATE 8 GM REGULAR SANITARY NAPKIN
PERFORMANCE TEST OF SANITARY NAPKIN
TESTS TO EVALUATE PERFORMANCE:
ABSORBENCY TEST:
FLUID RETENTION CAPACITY:
LIQUID STRIKE THROUGH TEST:
WICKING EXPERIMENTS:
CONSULTANT FOR SETTING UP THE SANITARY NAPKINS
ADDRESSES OF PLANT AND MACHINERY SUPPLIERS
SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF ADHESIVE (CHEMISTICK)
SUPPLIERS OF LINT TISSUE PAPER
SUPPLIERS OF POLYTHENE FILM
SUPPLIERS OF TISSUE PAPER
SUPPLIERS OF RELEASE PAPER
MANUFACTURERS OF NON WOVEN FABRIC
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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