SANITARY NAPKIN (CAP: 24,00,000 PIECES/DAY) AND ADULT DIAPER (CAP: 2,40,000 PIECES/DAY)
[EIRI/EDPR/4744] J.C.: 2964XL
A sanitary napkin is an absorbent item used by a woman during her menstruation. They are either made of non-biodegradable cellulosic fiber and plastics or biodegradable materials such as banana fibre, bamboo corn, organic cotton etc. that do not contain any synthetic or chemical-based raw materials.
The use of hazardous chemicals and raw materials in ordinary sanitary napkins has propelled the interest of female population towards the use of biodegradable sanitary napkins. Increasing awareness to protect the environment is also driving the adoption of biodegradable raw materials in sanitary pads. Factors such as increasing population of working women, growing awareness about female hygiene, and increasing health issues such as skin irritation and rashes are also contributing to the growth of the biodegradable sanitary napkins market across the globe. Non-biodegradable sanitary napkins use chemicals like dioxins, furans, chlorines and fragrances which causes skin problems and create a negative impact on the environment. On the other hand, biodegradable sanitary napkins use materials such as banana fiber, corn starch, water hyacinth, organic cotton, etc. which are comfortable, hygienic, cost-effective, and has a good capacity to absorb blood adequately. Some of the other factors driving this market include increasing awareness levels, government schemes and programmes, improving distribution networks, etc.
COST ESTIMATION
Plant Capacity 26,40,000 Pcs/Day
Land & Building (4000 sq.mt.) Rs. 8.55 Cr
Plant & Machinery Rs. 28.76 Cr
Working Capital for 1 Month Rs. 14.85 Cr
Total Capital Investment Rs. 52.86 Cr
Rate of Return 78%
Break Even Point 28%
CONTENTS
INTRODUCTION
THE MATERIAL USES ARE:
USES AND APPLICATIONS
CHARACTERISTICS OF BIODEGRABLE SANITARY PADS
PROPERTIES
IMPORTANT PROPERTIES OF SANITARY NAPKINS:
POTENTIAL PROBLEMS OF SANITARY NAPKINS
HYGIENE RISK
DISPOSABILITY:
AFFORDABILITY
STRUCTURE & PERFORMANCE CHARACTERISTICS OF SANITARY NAPKINS
STRUCTURE OF SANITARY NAPKINS:
(I) FLUID ACQUISITION LAYER:
(II) DISTRIBUTION COMPONENT:
(III) ABSORBENT STRUCTURE:
(IV) LIQUID IMPERVIOUS MEMBRANE:
PERFORMANCE CHARACTERISTIC OF SANITARY NAPKIN:
FIG: MODEL OF ABSORBENT STRUCTURE
MARKET OVERVIEW OF SANITARY NAPKIN (BIODEGRADABLE)
KEY PLAYERS
COMPETITIVE LANDSCAPE
MARKET OVERVIEW OF SANITART NAPKIN
KEY MARKET DRIVERS
INCREASING AWARENESS
GOVERNMENT INITIATIVES
EVOLVING PRODUCT OFFERINGS
SOCIO-CULTURAL TRANSFORMATIONS
KEY MARKET CHALLENGES
AFFORDABILITY
ACCESSIBILITY
ENVIRONMENTAL CONCERNS
CULTURAL TABOOS
KEY MARKET TRENDS
SUSTAINABILITY AND ECO-FRIENDLY OPTIONS
DIGITAL ADVANCEMENTS IN MARKETING AND DISTRIBUTION
FOCUS ON INCLUSIVITY AND ACCESSIBILITY
RISE OF MENSTRUAL HEALTH AWARENESS CAMPAIGNS
KEY MARKET PLAYERS
NATURAL AND SUSTAINABLE RAW MATERIALS FOR SANITARY PAD
CONVENTIONAL STRUCTURE AND MATERIAL USED IN SANITARY NAPKIN
A) TOP SHEET:
B) ABSORBENT CORE:
C) BARRIER SHEET:
ALTERNATIVE SUSTAINABLE RAW MATERIAL TO DISPOSABLE HYGIENE PRODUCT
RAW MATERIAL FOR TOP SHEET:
RAW MATERIAL FOR ABSORBENT CORE:
RAW MATERIAL FOR BARRIER SHEET
MANUFACTURER/EXPORTERS AND SUPPLIER OF SANITARY NAPKINS
B.I.S SPECIFICATION
SPECIFICATIONS OF THE RAW MATERIALS
WOOD PULP
NON-WOVEN FABRIC:
RELEASE PAPER
HOT MELT
BASIC PRODUCTION PROCESS FOR SANITARY NAPKIN
STEP 1: PULVERISATION:
STEP 2: CORE FORMATION:
STEP 3: COVERING LAYER:
STEP 4: ACCESSORIES FORMATION
STEP 5: STERILIZING
STEP 6: PACKAGING:
PRODUCTION METHOD OF SANITARY NAPKIN
(A) PREPARATION OF COTTON LINT SLIVER:
(1) COTTON OPENING:
(2) SCUTCHING OR LAPPING:
(3) CARDING:
(4) DRAW FRAME:
(5) TISSUE PAPER WRAPPING:
(B) MANUFACTURE OF SANITARY NAPKINS:
1) CONE WINDING:
2) KNITTING & INSERTION OF TISSUE PAPER WRAPPED SLIVER:
3) CUTTING & LOOPING OF BOTH ENDS OF SANITARY NAPKINS:
4) PACKING:
PROCESS DESCRIPTION FOR SANITARY NAPKIN WITH AUTOMATION
PERFORMANCE TEST OF SANITARY NAPKIN
TESTS TO EVALUATE PERFORMANCE:
ABSORBENCY TEST:
FLUID RETENTION CAPACITY:
LIQUID STRIKE THROUGH TEST:
WICKING EXPERIMENTS:
CONSULTANT FOR SETTING UP THE SANITARY NAPKINS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)
SUPPLIERS OF RAW MATERIALS
ADHESIVE (CHEMISTICK)
LINT TISSUE PAPER
TISSUE PAPER
RELEASE PAPER
MANUFACTURERS OF NON WOVEN FABRIC
PLANT & MACHINERIES (IMPORTED)
CONSTRUCTION:
SYSTEM:
MORE INFORMATION ON MACHINERY
SANITARY NAPKINS PRODUCTION LINE
THE MANUFACTURER, OUR SUPPLIER AND PARTNER STATES AS FOLLOW:
INSTALLATION, TRAINING, TECHNOLOGY TRANSFER
MANAGING
PRODUCTION LINE OPERATOR:
PACKING WORKER:
MAIN FEATURES AND FUNCTIONS
THE SPECIFICATIONS AND MAIN PARAMETERS:
MACHINERY STRUCTURE
POWER CONSUMING
MACHINERY SIZE:
GRINDER SET:
COMPLETE, SOLID, MOISTURE PROTECTION EXPORT PACKING:
CASE NO 2:
THE SIZE OF THE SANITARY PAD (NAPKIN):
NAME AND SPECIFICATION OF THE RAW MATERIAL OF THE SANITARY
PAD (NAPKIN):
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
