RUBBER BAND MANUFACTURING (AUTOMATIC) (3 TONS/DAY)
[EIRI/EDPR/4645] J.C.: 2862US$
INTRODUCTION
The rubber band is one of the most consumable items of everyday use. The rubber bands are one of the most convenient products. Moreover, it is majorly used in agriculture, automobile, packaging industry, newspaper industry. It is also widely used as a household consumer durable item. The product manufacturing of rubber band contains a big number of small operators that typically focus on one particular product segment or market sector.
Natural rubber (natural rubber) comes from the sap of the para/rubber plant (Hevea brasiliensis) which comes from the Amazon Region, South America, and until now has spread in many countries and has been cultivated massively. Rubber sap is obtained by tapping, namely by cutting the bark of the rubber tree so that the latex/sap comes out. More scientifically, rubber tapping is essentially an activity to cut/open latex vessels so that latex/sap drips out of the latex vessels.
COST ESTIMATION
Plant Capacity 3 MT/Day
Land & Building (9000 sq.mt.) US$ 5.76 Lac
Plant & Machinery US$ 2.09 Lac
Working Capital for 3 Months US$ 4.78 Lac
Total Capital Investment US$ 12.88 Lac
Rate of Return 31%
Break Even Point 50%
CONTENTS
INTRODUCTION
RUBBER BAND - HISTORY AND DEVELOPMENT
ANCIENT RUBBER HISTORY
VULCANIZED RUBBER – THE BEGINNING OF RUBBER
WHO INVENTED THE RUBBER BANDS?
RUBBER TAPPING
MODERN RUBBER
DIPPED RUBBER BAND
HERE’S WHAT THE PROCESS LOOKS LIKE:
COAGULATION: CHANGING A LIQUID TO A SOLID
THE RUBBER DIPPING STEP
THE LEACH DIP
CURE STAGE
FINISH
EXTRUDED RUBBER BANDS
RAW MATERIALS
GLOBALLY TOP RUBBER PRODUCING COUNTRIES
1. THAILAND
2. INDONESIA
3. VIETNAM
4. INDIA
5. CHINA
6. CÔTE D’IVOIRE
7. MALAYSIA
8. PHILIPPINES
9. CAMBODIA
10. MYANMAR
TABLE RANK OF 10 WORLD’S LARGEST NATURAL RUBBER PRODUCERS IN 2020 AND 2021
SOME STATISTICS OF WORLD’S LARGEST NATURAL RUBBER PRODUCERS BASED ON CONTINENT AND COUNTRIES
WORLD’S HARVESTED AREAS AND WORLD’S PRODUCTION OF NATURAL RUBBER FROM 2000 TO 2021
LIBERIA - NATURAL RUBBER PRODUCTION
DISTRIBUTION OF GLOBAL PRODUCTION
AFRICA: DEVELOPMENT POTENTIAL FOR RUBBER PRODUCTION
LIBERIA NATURAL RUBBER STATUS
EVOLUTION OF THE WORLDWIDE CONSUMPTION OF NATURAL RUBBER
DISTRIBUTION OF THE GLOBAL CONSUMPTION OF NATURAL RUBBER
CHINA'S SHARE IN NATURAL RUBBER GLOBAL CONSUMPTION INCREASED FROM 25% IN 2005 TO 42% IN 2018
MARKET OVERVIEW
TOP PLAYERS IN RUBBER BANDS MARKET
APPLICATIONS & USES OF RUBBER BAND
SEGMENTATION BY APPLICATION:
MAJOR RAW MATERIALS
RUBBER BAND SIZE
FINAL PRODUCT IN DIFFETENT PACKAGING
MANUFACTURING PROCESS
PROCESSING THE NATURAL LATEX
MIXING AND MILLING
EXTRUSION
CURING
QUALITY CONTROL
PROCESS FLOW DIAGRAM
BACKWARD & FORWARD LINKAGES
TRAINING CENTRE AND COURSES:
STATUTORY/GOVERNMENT APPROVALS
LIST OF MACHINERY & EQUIPMENTS
BANBURY MIXER /PROCESSING
SPECIFICATIONS:
EXTRUDER
EXTRUDER DIE HEAD
EXTRUDED PIPE/ROLL
COOLING TUNNEL
COOLING TUNNEL
RUBBER BAND CUTTING MACHINE
ROBBER BAND CUTTER
RUBBER BAND PACKAGING MACHINE
PLANT & MACHINERY MANUFACTURER FLOBALLY
FOREIGN MACHINE MANUFACTURERS
VESSEL SUPPLIERS
MIXER
COLOURS OR MOULDING COMPOUND
SUPPLERS OF OTHER RELATED PLANT & MACHINERY
BOBBIN WINDER
HOT WATER BATH
VESSEL
SUPPLIERS OF RAW MATERIALS
PLANT LOCATION: COUNTRY (COUNTRY PROFILE –LIBERIA, WEST AFRICA)
DOCUMENTS REQUIRED FOR LICENSES
DOCUMENTS LIST:
PRINCIPLES OF PLANT LAYOUT
SOME OF THE FACTORS IN RAIL-TRACK PLANNING ARE:
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE :
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
DEPRECIATION:
FIXED ASSETS:
WORKING CAPITAL:
BREAK-EVEN POINT:
OTHER FIXED EXPENSES:
MARGIN MONEY:
TERM LOANS:
TOTAL LOAD:
UTILITIES
POWER
WORKING
TOTAL MANPOWER AND PAYROLL
UTILITIES
RUBBER BAND MANUFACTURER GLOBALY
PLANT AND MACHINERY MANUFACTURERS
PACKAGING MACHINE MANUFACTURER
D.G. SET
LABORATORY TESTING EQUIPMENTS
SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)
DOCUMENTS REQUIRED FOR LICENSES
LIST OF DOCUMENTS:
MANPOWER
GENERAL
BASIS OF ESTIMATION
WATER QUALITY PARAMETERS FOR PROCESSED WATER:
POWER
WORKING
QUALITY CONTROL
THE MOST COMMON CONTROLS ARE:
TESTING FACILITIES/CERTIFICATIONS
SWOL ANALYSIS
STRENGTHS
WEAKNESSES
OPPORTUNITIES
THREATS
ORGANIZATION CHART
PLANT LAYOUT
TURNKEY CONSULTANT
IMPLEMENTATION SCHEDULE
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
