ROLLING SHUTTER
[EIRI/EDPR/4192] J.C.: 2352XL
INTRODUCTION
A roller shutter, roller door, sectional over head door is a type of door or window consisting of many horizontal slats (or sometimes bars or web system) hinged together. The shutter is raised to open it and lower to close it.
A roller shutter door is a vertical rolling door system comprising of horizontal laths forming the curtain, side guides, bottom rail, barrel assemble and canopy.
Roller shutters are commonly used as a door to provide a high level of security for all types of properties. Depending on the specification it is traditionally manufactured from galvanised steel or extruded aluminium.
They are classified as a machine under EU legislation and must be serviced and maintained by a capable person on a regular basis. The size (height & width) of the opening/roller shutter will dictate the size and thickness of the components used.
When specifying a bespoke roller shutter you will have to consider the following:
• Security level
• Airflow/Vision requirements
• Thermal Protection
• Width & height of opening
• Aesthetics
• Frequency of use
• Method of operation
• Budget
• Head room requirements
• Finish
• Safety features
COST ESTIMATION
Plant Capacity 100 Nos/Day
Land & Building (3000 sq.mt.) Rs. 5.62 Cr
Plant & Machinery Rs. 1.18 Cr
Working Capital for 2 Months Rs. 17.04 Cr
Total Capital Investment Rs. 24.14 Cr
Rate of Return 29%
Break Even Point 45%
CONTENTS
INTRODUCTION
WHEN SPECIFYING A BESPOKE ROLLER SHUTTER YOU WILL HAVE TO CONSIDER THE FOLLOWING:
3. ROLLER SHUTTER DIAGRAM
4. COMPONENTS
LATH & CURTAIN
ROLLER ASSEMBLY
LOCK
GUIDE CHANNELS
MOTOR
SAFETY BRAKE
CANOPY
DIFFERENT TYPES OF ROLLING SHUTTER
(A) TYPES OF ROLLING SHUTTER BASED ON MATERIAL:
1. M.S. ROLLING SHUTTER:
2. ALUMINIUM ROLLING SHUTTER:
3. POLYCARBONATE OR TRANSPARENT ROLLING SHUTTER:
APPLICATIONS
(B) TYPES OF ROLLING SHUTTER BASED ON OPERATION OF SHUTTER:
1. AUTOMATIC ROLLING SHUTTER:
2. PUSH-PULL ROLLING SHUTTER:
3. MECHANICAL GEAR TYPE:
APPLICATIONS
(C) TYPES OF ROLLING SHUTTER BASED ON USED:
1. GRILL ROLLING SHUTTER:
2. INDUSTRIAL ROLLING SHUTTER:
(1) GEAR - OPERATED MECHANICAL
ROLLING SHUTTERS
THE MAIN ADVANTAGES OF GEAR OPERATED ROLLING SHUTTERS:
(2) ELECTRICALLY - OPERATED
ROLLING SHUTTERS
(3) GALVALUME ROLLING SHUTTERS
(4) GALVALUME PERFORATED ROLLING SHUTTERS
(5) GALVANISED INSULATED ROLLING SHUTTERS
(6) STAINLESS STEEL ROLLING SHUTTERS
(7) BRIGHT STEEL BAR ROLLING GRILLS
(8) MOTORISED ROLLING SHUTTERS:
APPLICATIONS
THE MAIN FEATURES OF MOTORISED ROLLING SHUTTERS:
(9) ALUMINIUM ROLLING SHUTTERS:
APPLICATIONS
THE MAIN BENEFITS OF ALUMINIUM ROLLING SHUTTERS:
MATERIALS USED IN ROLLING SHUTTER:
COLD ROLLED STEEL STRIPS
GI SECTIONS
STEEL PIPE
CAST IRON CASTINGS
SPRINGS
(1) GI ROLLING SHUTTERS
(2) GRILL SHUTTER
(3) MOTORISED ROLLING SHUTTER
(4) POWDER COATED ROOLING SHUTTER
(5) MANUAL ROLLER SHUTTERS
USES AND APPLICATION
APPLICATIONS
MARKET POSITION
GLOBAL MARKET OVERVIEW
PLANT LAYOUT
SUPPLIERS OF ROLLING SHUTTER
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF M.S STEEL SHEET
SUPPLIERS OF STEEL MS ANGLE AND CHANNEL
SUPPLIERS OF PPGL SHEET
SUPPLIERS OF SS WIRE ROD
SUPPLIERS OF ALUMINIUM COIL
SUPPLIERS OF POLYCARBONATE SLATS
SUPPLIERS OF MOTOR FOR ROLLING SHUTTER
SUPPLIERS OF SPRING FOR ROLLING SHUTTER
SUPPLIERS OF MIG WIRE
SUPPLIERS OF EPOXY POWDER COATING MATERIAL
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF ROLLING SUTTER PLANT AND EQUIPMENTS
SUPPLIERS OF MIG WELDING MACHINE
SUPPLIERS OF POWER PRESS
SUPPLIERS OF SHEARING MACHINE
SUPPLIERS OF ROLLING MACHINE
SUPPLIERS OF BENDING MACHINE
SUPPLIERS OF SHEET LAVELING MACHINE
SUPPLIERS OF PUNCHING PRESS
SUPPLIERS OF POWER HACSAW
SUPPLIERS OF GRINDING MACHINE
SUPPLIERS OF DRILLING, LATHE, TAPING MACHINES
SUPPLIERS OF DG SETS
SUPPLIERS OF EOT CRANE
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
