READY MIX MORTAR
[code no.4179]
Dry Mortar Mix is gaining eminence in modern times owing to its versatile superiority in regard to characteristics over the conventional in-situ mortars viz. better performance easy to uses easy to set and the quality of leaving no crakes and voiles. Besides it has preferably better and wider field of application as patching & repairing materials for plasting purposes and other construction works viz. internal/external plastering masonry work etc. It is a very good substitute for conventional in-situ mortars.
Various types of Ready mix dry mortar comprise internal plaster mortar, external plaster mortar masonry mortar, quick setting mortar high strength mortar repair mortar self leaving flooring mortar pre-mix RCC mortar etc.
One specific advantage regarding manufacture of these ready mix dry mortar is that they can be manufactured in a single unit by variation in composition proportions as per different formulations
Ready mix dry mortar is particularly useful on congested siles or in road construction where little space for the mixing plant and for extensive aggregate stockpile is available but the greatest single advantage of ready mix dry mortar is that it may be made under better conditions of control than are normally possible on any large construction sites.
MORTARS
These consist of finely ground refractory grain and plasticizers that can be thinly spread on brick during construction.
For air - setting mortars sodium silicates or phosphates provide strength at room temperature. Heat setting mortars contain no additives and develop strength only when a ceramic bond is formed at high temperatures.
AIR - SETTING MORTAR
A refractory composition containing chemical agents that sure hardening at temperatures below that of ceramic bonding but above room temperature sometimes called "air hardening".
HOT-SETTING BONDING MORTAR
A refractory mortar material which requires relatively high temperature from the development of a bond.
MASONRY CEMENTS
Masonry cements are cements for use in mortars for masonry construction. They are formulated to yield easily workable mortars and contain special additives that reduce the loss of water from the mortar to the pours masonry units.
COST ESTIMATION
Plant Capacity 240 MT/Day
Land & Building (12,138 sq.mt.) US$ 6.02 Lac
Plant & Machinery US$ 17.55 Lac
Working Capital for 2 Months US$ 7.78 Lac
Total Capital Investment US$ 31.99 Lac
Rate of Return 27%
Break Even Point 54%
- INTRODUCTION
- USES AND APPLICATION
- PROPERTIES AND CHARACTERISTICS
- PROCESS AND EQUIPMENT MAINLY USED
- IN DRY MORTAR PLANT
- PROCESS FLOW DIAGRAM
- RAW MATERIALS FOR DRY MIX MORTAR
- PRODUCTION AND TYPES OF DRY MIX MORTAR
- GLOBAL MARKET OVERVIEW
- MAJOR PLAYERS
- KEY CHALLENGES
- POTENTIAL OF DRY MIX MORTAR
- PRESENT MANUFACTURERS/SUPPLIERS OF DRY MIX MORTAR
- RAW MATERIALS AND COMPOSITION
- OF DRY MIX MORTAR
- TECHNICAL DETAILS OF MORTAR MIX
- FORMULATIONS
- PROCESS OF MANUFACTURE OF READY DRY MIX MORTAR
- PROCESS FLOW DIAGRAM
- DRY MIX MORTOR TECHNOLOGY AND ITS ADVANTAGES
- MANUFACTURING OF VARIOUS TYPES OF READY MIX DRY MORTARS IN THE SAME PLANT
- PLANT LAYOUT
- SUPPLIERS OF PLANT & MACHINERY (IMPORTED)
- SUPPLIERS OF RAW MATERIALS
- PRINCIPLES OF PLANT LAYOUT
- PLANT LOCATION FACTORS
- EXPLANATION OF TERMS USED IN THE PROJECT REPORT
- UTILITIES
- SWOL ANALYSIS
- ORGANIZATION CHART
- IMPLEMENTATION SCHEDULE
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
