PVC CONDUIT PIPE MANUFACTURING PLANT
[EIRI/EDPR/4590] J.C.: 2807XL
INTRODUCTION
Rigid PVC Pipes are fast replacing the conventional metal pipes in many applications. The conventional metal pipes are already started replacing by PVC pipes. Use of PVC pipes as electrical conduits is well accepted in household and industrial activities. PVC conduits have been accepted by all Electricity Boards. PVC pipes of different diameters have gained wider acceptance for water supply. Their light weight, low cost, easy installation, noncorrosiveness, high tensile strength to withstand high fluid pressure make them ideal for number of purposes. They also offer resistance to most of the chemicals and have excellent electrical and heat insulation properties. Due to the chemical resistant properties the PVC pipe fittings are widely used in these areas. The most commonly used PVC fittings are Sockets, T’s, Elbows, Bends and Joints. Most of these fittings are manufactured by injection moulding in different sizes corresponding to the size of PVC pipes.
COST ESTIMATION
Plant Capacity 8 MT/Day
Land & Building (6000 sq.mt.) Rs. 1.57 Cr
Plant & Machinery Rs. 1.81 Cr
Working Capital for 2 Months Rs. 4.41 Cr
Total Capital Investment Rs. 8.07 Cr
Rate of Return 26%
Break Even Point 56%
CONTENTS
INTRODUCTION
PRODUCTS AND ITS APPLICATION
MARKET POTENTIAL
MAJOR COMPANIES GLOBALLY
MAJOR RAW MATERIAL S
TOP PVC PIPE MANUFACTURERS
MANUFACTURING PROCESS
ELECTRICAL CONDUIT PVC PIPES SPECIFICATIONS
BACKWARD & FORWARD LINKAGES
PRINCIPLES OF PLANT LAYOUT
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
UTILITIES
PLANT AND MACHINERY MANUFACTURERS
DOCUMENTS REQUIRED FOR LICENSES
ADDRESSES OF RELEVANT GOVERNMENT OFFICES
ADDRESSES OF FINANCIAL INSTITUTIONS
WASTE MINIMIZATION IN PVC PIPE PRODUCTION:
SWOT ANALYSIS
ORGANIZATION CHART
PLANT LATOUT
IMPLEMENTATION SCHEDULE
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)