PRESSURE DIE CASTING (ALUMINIUM)
[EIRI/EDPR/4561] J.C.: 2778XL
The pressure die casting processes consume almost twice as many tons of aluminium alloys as all other casting processes combined. These processes are especially suited to the production of large quantities of relatively small parts. Aluminium die cast parts may weigh up to around 5 kilograms.
Pressure die casting in aluminum alloy offers means for very rapid production of engineering and other related component even or intricate design. The technique has obvious advantages when a component is required in large quantities. However, for aeronautic space, defence and automotive applications, mechanical properties and durability are of primary importance It is, therefore, essential that the best features of design should be employed and optimum casting technique with minimum cost be adopted. Pressure die cast products are used in the form of components of various electrical electronic, mechanical instruments and appliances used in domestic as well as industrial field.
COST ESTIMATION
Plant Capacity 11.4 MT/Day
Land & Building (6000 sq.mt.) Rs. 3.79 Cr
Plant & Machinery Rs. 3.92 Cr
Working Capital for 1 Months Rs. 6.76 Cr
Total Capital Investment Rs. 14.82 Cr
Rate of Return 40%
Break Even Point 43%
CONTENTS
INTRODUCTION
TYPES OF PRESSURE DIE CASTING
USES/APPLICATIONS
BIS SPECIFICATION
PRESSURE DIE CASTING PROCESS
PROCESS CYCLE
PRESSURE DIE CASTING MACHINE AND EQUIPMENTS
SUPPLIERS OF ALUMINIUM PRESSURE DI-CASTING
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERY
MARKET OVERVIEW
ENGINEERING DESIGN CONSIDERATIONS
ETP FACILITY
SEWAGE AND WASTE WATER EFFLUENT
WASTE GENERATION & MANAGEMENT/GREEN BELT
UTILITIES PER MONTH (ESTIMATED)
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
HEALTH SAFETY AND ENVIRONMENT
ANTICIPATED ENVIRONMENTAL IMPACTS
MITIGATION MEASURES (PROPOSED)
HSE REQUIREMENT
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
PRELIMINARY LAYOUT
CONCLUSIONS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
