PP SCRAP BAGS TO PP GRANULES (CAP: 2.4 MT/DAY)
[EIRI/EDPR/4489] J.C.: 2705XL
Of all plastic packaging products, PP is the single most used plastic packaging, thanks to its melting point and strong bearing. PP has a short life, so most of these thermoplastics land in landfills to be wasted. Twenty percent approximately of solid waste produced comprises some form of plastic which includes PP according to the US Environmental Protection Agency. This PP contained solid waste degrades very slowly in landfills, about 20 to 30 years to be fully decomposed. Naturally, this poses a severe threat to the environment. Additives used in plastic products may contain toxins such as lead and cadmium. Cadmium contained in plastic products has the potential to permeate and can affect some bio-systems. If you burn thermoplastics like PP it can discharge toxins and vinyl chloride. Against this backdrop Recycling Polypropylene assumes importance.
The Polypropylene Recycling Process comprises the collection, sorting, cleaning, reprocessing by melting and then producing new products from the recycled PP. The reprocessing by melting and then producing the new product from the recycled PP are important steps in the Polypropylene Recycling Process. In the reprocessing phase, collected PP products are fed into an extruder where it is melted at 4640F (2400C) and cut into granules. The pellets are then ready to be used in the production of new products. Current technologies enable the melting of PP and its usage in the production of new items.
Polypropylene produces less solid waste by weight than PET, PS or PVC. Thus, many recycling applications exist for Polypropylene: battery cases, paint cans, home storage, flower pots, pallets, crates, composite lumber, and more. Polypropylene and high-density polyethylene (HDPE) produce significantly less CO2 equivalents by weight than PET, PS, and PVC. And Polypropylene parts can be 100% recycled for various useful purposes. A market for recycled PP (rPP) exists in an extensive range of products such as automotive applications, buckets, caps and closures, garden furniture, pallets, pipes, and more.
COST ESTIMATION
Plant Capacity 2.4 MT/Day
Land & Building (720 sq.mt.) Rs. 90.00 Lac
Plant & Machinery Rs. 78.33 Lac
Working Capital for 0.5 Months Rs. 10.66 Lac
Total Capital Investment Rs. 1.93 Cr
Rate of Return 33%
Break Even Point 60%
CONTENTS
INTRODUCTION
IMPORTANCE OF POLYPROPYLENE RECYCLING
POLYPROPYLENE PROPERTIES
USES/APPLICATION/ADVANTAGES
HAZARDS
BIS SPECIFICATIONS
MARKET OVERVIEW
RAW MATERIAL
HOW DOES PP RECYCLING BENEFIT THE ENVIRONMENT?
MANUFACTURING PROCESS/PROCESS FLOW
SUPPLIERS OF RAW MATERIAL
SUPPLIERS OF PLANT AND MACHINERY
ETP FACILITY
SEWAGE AND WASTE WATER EFFLUENT
GENERATION AND MANAGEMENT OF WASTES
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
ANTICIPATED ENVIRONMENTAL IMPACTS
HEALTH SAFETY & ENVIRONMENT
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
PRELIMINARY LAYOUT
CONCLUSIONS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)