Detailed Project Report on Plastic Waste Recycling Unit & Pyrolysis Plant from Plastic & Rubber Waste (Integrated Unit)

PLASTIC WASTE RECYCLING UNIT & PYROLYSIS PLANT FROM PLASTIC & RUBBER WASTE (INTEGRATED UNIT)

[EIRI/EIRI/1627] (J.C. 431)

INTRODUCTION

A plastic  is  any  one of a  large  and  varied  group  of materials which consists of an essential ingredient combinations of carbon with oxygen, hydrogen, nitrogen and other organic and inorganic elements. While solid in the finished state, at some stage in its manufacture it has been or can be formed into various shapes by flow-usually through the application singly or together of heat and pressure.

Plastic Classification:

Plastics are classified in several ways. The most accepted division that covers the entire field is by the behavior pattern.

(1)  Thermoplastic

(2)  Thermosetting plastics

In this report we are only concerned with Thermoplastics.

Thermoplastics are those which soften under heat and again harden when cooled and this process can be repeated a number of times without any appreciable was in the physical properties.

Plastics today have a prominent place in the spectrum of materials frequently used by materials engineers and designers. They have earned this placed on the basis of performance  at  a price,  plus  the  apparently unlimited  ability  of the  plastics industry to develop new plastics or new grades of older  plastics to meet specific needs of modern industry.  With this status and the tremendous growth of new uses has come an important need for meaningful data on fundamental plastics behavior under realistic stresses and strains, couched in engineering terms,  in  short, engineering properties as contrasted with data sheet  properties.  Needed are engineering criteria for rigidity, strength, endurance and  temperature  range, which are common to nearly  all  plastic applications,   as   well   as   more   specialized performance characteristics  that  are  important only in  certain  types  of special product (eg. electrical properties).

Among the plastics the various industrial grade plastic waste available, the following are the materials like A.B.S. (Acrylonitrite Butadiene) styrones, polypropylene, HIPS, L.D.P.E., L.I.D.P.E. Polystyrene, Opp. OPS, and Acrylic. In this report we have considered Ten Industrial grade plastic waste material and for that plastic granules will be prepared.

COST ESTIMATION

Plant Capacity          2 MT/Day Plastic Waste Recycling

5 MT/Day Pyrolysis Plant  

Land & Building (4000 sq.mt.)    Rs. 2.46 Cr    

Plant & Machinery                    Rs. 1.41 Cr 

Working Capital for 1 Month    Rs. 65.67 Lac 

Total Capital Investment          Rs. 4.72 Cr 

Rate of Return                          46%

Break Even Point                      44%

CONTENTS

INTRODUCTION

USES AND APPLICATIONS OF PLASTIC GRANULES

USES AND APPLICATION OF CRUDE OIL/INDUSTRIAL FUEL

USES AND APPLICATION OF ACTIVATED CARBON

END-USER INDUSTRIES OF ACTIVATED CARBON

PROPERTIES AND APPLICATIONS OF PLASTIC MATERIALS

APPLICATION OF LDPE AND HDPE

SUPPLIERS OF PLASTIC WASTES

PROPERTIES AND GRADE OF ACTIVATED CARBON

DIFFERENT TYPES OF ACTIVATED CARBON

RAW MATERIALS

LICENSES FOR MANUFACTURE, STORAGE AND SALE FOR CRUDE OIL

STANDARD OF FUEL

B.I.S. SPECIFICATION

SPECIFICATION AND TESTING OF ACTIVATED CARBON

B.I.S. SPECIFICATIONS

MARKET POSITION

MARKET TRENDS OF ACTIVATED CARBON

PRESENT MANUFACTURERS OF ACTIVATED CARBON

PRESENT MANUFACTURERS OF PLASTIC GRANULES

MANUFACTURING PROCESS OF PLASTIC GRANULES FROM PLASTIC WASTE

REMOVAL OF COLOUR TO OBTAIN TRANSPARENT GRANULES BY ACTIVATED CARBON TREATMENT

MANUFACTURING PROCESS FLOW SHEET FOR PLASTIC GRANULES

FROM PLASTIC SCRAP

METHODS OF RECYCLING PLASTIC WASTE

METHOD AND DEVICE FOR PREPARING PLASTIC WASTE

TREATMENT OF PLASTIC WASTE

MANUFACTURING PROCESS FLOW CHART

DEPOLYMERIZATION TECHNOLOGY FOR PLASTIC WASTE AND TYPES

BENEFIT OF LOW TEMPERATURE CATALYTIC DEPOLYMERIZATION

OF PLASTIC OIL AND TIRES

PROCESS OF CONVERSION WASTE PLASTIC WITH TYRES INTO ACTIVATED

CARBON AND INDUSTRIAL FUEL

PROCESS FLOW DIAGRAM

PROCESS DESCRIPTION IN DETAILS

METHOD F WASTE TREATMENT TO FUEL AND CHEMICAL USING PYROLYSIS

ANLYSIS OF FINAL PRODUCTS

PROCESS FLOW CHART

PYROLYSIS REACTOR AND TECHNOLOGIS

COMPLETE PLANT SUPPLIERS FOR PLASTIC GRANULES FROM WASTE

SUPPLERS OF PLANT & MACHINERY FOR PLASTIC WASTE RECYCLING

COMPLETE PLANT SUPPLIERS

SUPPLIERS OF PLANT & MACHINERY

SUPPLIERS OF RAW MATERIALS

PLANT LAYOUT

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)