PETROCHEMICAL BASED SOLVENTS (EXPANSION PROJECT)
[EIRI/EDPR/4537] J.C.: 2754(20,000 Ltr), 2754(60,000 Ltr)
INTRODUCTION
Petroleum Based Solvents are a class of substance that dissolves a solute (a chemically different liquid, solid or gas), resulting in a solution. A solvent is usually a Liquid. The quantity of solute that can dissolve in a specific volume of solvent varies with temperature. Common uses for petrochemical solvents are in dry cleaning (e.g., tetrachloroethylene), as paint thinners (e.g., toluene, turpentine), as nail polish removers and glue solvents (acetone, methyl acetate, ethyl acetate), in spot removers (e.g., hexane, petrol ether), in detergents (citrus terpenes) and in perfumes (ethanol).The present product is Industrial Solvent which is widely used in Paint, Printing Ink, Glues, Cleaning and Degreasing, Automotive, Dyes and Pigments, Adhesives, Chemical Manufacture, etc. Solvents find wide applications in Chemical, Pharmaceutical, Oil and Gas Industries, Including in Chemical Synthesis and Purification Processes.
There are many classes of Industrial Solvents: those having aromatic content of 20% or less and those having aromatic content of more than 20%. Our present scope and interest is with the class containing more than 20% aromatic content which are commonly and commercially branded as ‘thinner’.
COST ESTIMATION
Plant Capacity 20,000 Ltr./Day
Land & Building (1250 sq.mt.) Rs. 1.50 Cr
Plant & Machinery Rs. 3.20 Cr
Working Capital for 0.5 Months Rs. 1.54 Cr
Total Capital Investment Rs. 6.50 Cr
Rate of Return 74%
Break Even Point 33%
CONTENTS
INTRODUCTION
PRODUCTS
MARKET POTENTIAL
UTILITIES, SERVICES & EQUIPMENTS
RAW MATERIAL
MANUFACTURING PROCESS STEPS
PROCESSING & PRODUCT YIELD
PRODUCT SPECIFICATIONS (TYPICAL)
ENGINEERING DESIGN CONSIDERATIONS
HAZARDS AND PROCESS SAFETY MANAGEMENT
PLANT/MACHINERY (BROADLY)
SUPPLIERS OF PLANT & MACHINERIES/TURNKEY
WASTE EFFLUENT/FLUE GAS EMISSION
SEWAGE AND WASTE WATER EFFLUENT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
ANTICIPATED ENVIRONMENTAL IMPACTS
MITIGATION MEASURES (PROPOSED)
HEALTH SAFETY AND ENVIRONMENT
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
CONCLUSIONS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
