Parboiled Rice Processing Plant (Cap: 6 TPH)

PARBOILED RICE PROCESSING PLANT (CAP: 6 TPH)

[EIRI/EDPR/4749] J.C.: 2969XL

Rice is two species in the Poaceae ("true grass") family, Oryza sativa and Oryza glaberrima. These plants are native to tropical and subtropical southern and southeastern Asia and in Africa. Rice provides more than one fifth of the calories consumed by humans in their global diets. Rice is a monocarpic annual plant, growing to 1–1.8 m tall, occasionally more depending on the variety and soil fertility. The grass has long, slender leaves 50–100 cm long and 2–2.5 cm broad. The small wind-pollinated flowers are produced in a branched arching to pendulous inflorescence 30–50 cm long. The seed is a grain (caryopsis) 5–12 mm long and 2–3 mm thick. 

Rice is a staple food for a large part of the world's human population, especially in East and Southeast Asia, making it the most consumed cereal grain. It is the world's largest crop (700 million metric tons in 2005), with maize ("corn") (692 million metric tons in 2005) and wheat (626 million metric tons in 2005) behind it. Rice cultivation is well-suited to countries and regions with low labour costs and high rainfall, as it is very labour-intensive to cultivate and requires plenty of water for irrigation, much like the licorice crops found in Eastern Europe. Rice can be grown practically anywhere, even on steep hillsides. Although its species are native to South Asia and certain parts of Africa, centuries of trade and exportation have made it commonplace in many cultures.

COST ESTIMATION

• Plant Capacity            6 Tons/Hour
• Land & Building (6 Acres)    Rs. 3.76 Cr
• Plant & Machinery                    Rs. 4.39 Cr
• Working Capital for 3 Months    Rs. 25.80 Cr
• Total Capital Investment          Rs. 34.25 Cr
• Rate of Return                          26%
• Break Even Point                      50%

CONTENTS

• INTRODUCTION
  
• ABOUT RICE 
• PADDY CULTIVATION GLOBALLY
• TABLE 1: MAJOR RICE PRODUCING COUNTRIES IN THE WORLD (MILLED PRODUCTION IN MILLION TONS)
• TABLE 2: INTERNATIONAL GRAIN COUNCIL’S WORLD RICE PROJECTIONS (IN MILLION METRIC TONS)
• TABLE 3: DOMESTIC BALANCE SHEET (IN MMT)
• TABLE 4: AVERAGE PRICE OF PADDY COMMON AT MAJOR STATES IN INDIA MAY, 2023
• TABLE 5: STATE WISE AREA UNDER PADDY IN INDIA
• RICE PRODUCTION IN INDIA: 2019-20
• MARKET ASSESSMENT
• INDIAN RICE MARKET
• PRODUCTION SCENARIO
• THE PRODUCTION OF RICE DURING FY 2019-20 AND FY 2020-21 IS GIVEN IN THE TABLE:
• EXPORTS
• THE EXPORT OF NON-BASMATI RICE FROM INDIA TO TOP 10 COUNTRIES DURING THE YEAR 2020-21 IS SHOWN HEREUNDER:
• THE GRAPH SHOWING THE EXPORT VALUE OF NON-BASMATI RICE TO THE ABOVE LISTED COUNTRIES FOR THE 2020-21 IS SHOWN HEREUNDER:
• CONSUMPTION
• EXISTING GAPS IN RICE MILL INDUSTRY
• PROFIT GAPS DUE TO POST-HARVEST LOSSES
• INDUSTRY OVERVIEW
• GLOBAL ECONOMY
• EMERGING MARKET AND DEVELOPING ECONOMIES
• OVERVIEW OF THE INDIAN ECONOMY
• ROAD AHEAD
• INDIAN FMCG INDUSTRY
• INDIAN FOOD PROCESSING INDUSTRY
• EXPORT OF PROCESSED FOOD AND RELATED PRODUCTS
• FOOD PROCESSING SEGMENTS AND PRIVATE PLAYERS
• STRATEGIES ADOPTED
• RISING BUSINESS AND PRODUCT INNOVATION
• RESEARCH
• LOW-COST PRICE STRATEGY
• GROWTH DRIVERS OF INDIAN AGRICULTURE 
• DEMAND-SIDE DRIVERS
• SUPPLY-SIDE DRIVERS
• POLICY SUPPORT
• INSTITUTIONAL CREDIT AND INVESTMENTS ON A RISE
• RISING INCOME AND GROWING MIDDLE CLASS TO DRIVE DEMAND FOR PROCESSED FOOD
• FAVOURABLE POLICIES ARE SUPPORTING THE SECTOR GROWTH
• HIGHLIGHTS OF UNION BUDGET 2023-24
• KEY INDUSTRIAL REGULATIONS AND POLICIES
• A. INDUSTRY RELATED LAWS AND REGULATIONS
• THE FOOD SAFETY AND STANDARDS ACT, 2006 (“FSS ACT”)
• THE INDIAN BOILERS ACT, 1923 (“BOILERS ACT”) AND THE INDIAN BOILER REGULATIONS, 1950 (“BOILERS REGULATIONS”)
• THE LEGAL METROLOGY ACT, 2009 (“LEGAL METROLOGY ACT”) AND LEGAL METROLOGY (PACKAGED COMMODITIES) RULES, 2011
• CONSUMER PROTECTION ACT, 2019 (“COPRA, 2019”)
• ELECTRICITY ACT, 2003
• SHOPS AND ESTABLISHMENTS LEGISLATIONS
• MUNICIPALITY LAWS
• PROFESSIONAL TAX
• TRANSFER OF PROPERTY ACT
• SALE OF GOODS ACT
• THE REGISTRATION ACT
• INDIAN STAMP ACT
• A. TAX RELATED LAWS
• B. FOREIGN INVESTMENT RELATED LAWS AND REGULATIONS
• OVERSEAS DIRECT INVESTMENT (“ODI”)
• INTELLECTUAL PROPERTY LAWS INFORMATION TECHNOLOGY 
• A. ACT, 2000
• INDIAN PATENTS ACT
• TRADE MARKS ACT,
• A. EMPLOYMENT RELATED LAWS
• THE CODE ON WAGES
• THE OCCUPATIONAL SAFETY, HEALTH AND WORKING CONDITIONS CODE
• THE INDUSTRIAL RELATIONS CODE
• THE CODE ON SOCIAL SECURITY
• FACTORIES ACT, 1948
• INDUSTRIES (DEVELOPMENT AND REGULATION) ACT, 1951
• INDUSTRIAL EMPLOYMENT (STANDING ORDERS) ACT, 1946
• CONTRACT LABOUR (REGULATION AND ABOLITION) ACT, 1970, AS AMENDED (THE “CLRA ACT”)
• EMPLOYEES STATE INSURANCE ACT, 1948, AS AMENDED (THE “ESIC ACT”)
• THE SEXUAL HARASSMENT OF WOMEN AT WORKPLACE (PREVENTION, PROHIBITION AND REDRESSAL) ACT, 2013
• GENERAL CORPORATE AND OTHER ALLIED LAWS
• MARKET ASPECTS
• RICE MILLING PRODUCTS
• RICE BRAN
• BROKEN RICE
• RICE HUSK
• APPLICATIONS OF HUSK
• LAND
• LAND UTILIZATION PLAN
• PLANT AND MACHINERY
• POST-HARVEST DRYER
• TECHNICAL OPERATIONS
• SILO STORAGE SYSTEM
• SCADA SYSTEM
• REAL TIME CONTROL AND MONITORING SYSTEM
• SCADA IS A SYSTEM OF SOFTWARE AND HARDWARE ELEMENTS THAT ALLOWS RICE MILL TO:
• SCADA BASED CENTRALIZED CONTROL SYSTEM
• MOTOR CONTROL CENTRE
• HUMAN MACHINE INTERFACE (HMI)
• PROGRAMMABLE LOGIC CONTROLLERS (PLC)
• BENEFITS OF SCADA
• PRODUCTS AND BY-PRODUCTS
• PROCESS AND TECHNOLOGY
• PADDY STORAGE
• PADDY PRE-CLEANING
• POST-HARVEST DRYER
• SOAKING & STEAMING
• DRYING
• CLEANING
• DE-HUSKING
• PADDY SEPARATOR
• WHITENING
• GRADING
• PACKING/STORAGE
• THE PROCESS FLOW CHART FOR THE PRODUCTION OF PARBOILED RICE IS GIVEN HEREUNDER:
• PROCESS FLOW FOR PRODUCTION OF PARBOILED RICE
• CONSUMABLES
• WATER REQUIREMENT FOR A 640 TPD MILL
• EFFLUENT TREATMENT PLANT
• CHARACTERISTICS OF THE RAW EFFLUENT AND TREATED WATER PARAMETERS
• INSTALLED CAPACITY OF THE RICE MILL
• RAW MATERIAL
• CONSUMABLES
• STEAM & FUEL
• POWER
• WATER
• EFFLUENT TREATMENT PLANT
• STATUTORY COMPLIANCES
• THE FOLLOWING STATUTORY APPROVALS ARE REQUIRED FOR THE PROPOSED RICE MILL:
• POLLUTION CONTROL MEASURES
• THE SPECIFICATIONS PRESCRIBED BY GOVERNMENT OF INDIA FOR THE PROCUREMENT OF PADDY IS GIVEN BELOW:
• ENVIRONMENTAL IMPACT ASSESSMENT
• RICE MILL EFFLUENTS
• SOLID WASTE DISPOSAL AND MANAGEMENT
• RICE HUSK IN MILL HOUSE 
• MITIGATION MEASURES
• WATER EFFLUENT AND MANAGEMENT
• WASTE WATER AFTER PARBOILING PROCESS
• CHARACTERISTICS OF WASTE WATER
• MITIGATION MEASURES
• AIR POLLUTION AND MANAGEMENT
• THE EMISSION STANDARDS SET BY TNPCB FOR BOILERS IS AS FOLLOWS
• THE EMISSION STANDARDS SET BY TNPCB FOR RISE HUSK BOILERS IS AS FOLLOW
• MITIGATION MEASURES
• PROCESSING 
• PARBOILING
• IMPROVED PARBOILING METHOD OF CFTRI, MYSORE, INDIA (BATCH)
• ADVANTAGES OF PARBOILING
• DISADVANTAGES
• MILLING OF PADDY
• QUICK FACTS ABOUT PARBOILED RICE
• TECHNOLOGY & MACHINERY PROVIDER
• AGRI PROCESS INNOVATIONS TECHNOLOGIES LLP
• STAGE ONE: PRE-HYDRATION
• STAGE TWO: HYDRATION
• STAGE THREE: GEL COOK
• CONTINUOUS PARBOILING 
• THE RATE OF DRYING DEPENDS ON
• DURING THE SECOND PHASE, THE DRYING RATE DEPENDS ON:
• ACCELERATED AGED RICE
• OUTCOMES OF AGEING
• ADVANTAGES OF AGEING
• WHY IS THE AGEING OF RICE ACCELERATED?
• SALIENT FEATURES
• LIST OF MACHINERY & EQUIPMENTS
• MILLING SEPARATOR
• DESTONER
• PADDY HUSKER
• PADDY SEPARATOR
• RICE WHITENER
• RICE POLISHER
• ROTARY SIFTER
• THICKNESS/WIDTH SEPARATOR
• LENGTH GRADER
• LICENSES REQUIRED
• LIST OF DOCUMENTS:
• OTHER LICENSES REQUIRED FOR THE SETUP:
• PRINCIPLES OF PLANT LAYOUT
• SOME OF THE FACTORS IN RAIL-TRACK PLANNING ARE:
• MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
• PLANT LOCATION FACTORS
• PRIMARY FACTORS
• 1. RAW-MATERIAL SUPPLY:
• 2. MARKETS:
• 3. POWER AND FUEL SUPPLY
• 4. WATER SUPPLY
• 5. CLIMATE:
• SPECIFIC FACTORS
• 6. TRANSPORTATION
• 7. WASTE DISPOSAL
• 8. LABOR
• 9. REGULATORY LAWS
• 10. TAXES
• 11. SITE CHARACTERISTICS
• 12. COMMUNITY FACTORS
• 13. VULNERABILITY TO WARTIME ATTACK:
• 14. FLOOD AND FIRE CONTROL:
• EXPLANATION OF TERMS USED IN THE PROJECT REPORT
• DEPRECIATION:
• FIXED ASSETS:
• WORKING CAPITAL:
• BREAK-EVEN POINT:
• OTHER FIXED EXPENSES:
• MARGIN MONEY:
• TERM LOANS:
• TOTAL LOAD:
• LAND AREA/MAN POWER RATIO:
• LIST OF MANUFACTURERS
• CONVEYOR BELT
• BUCKET ELEVATORS
• WEIGHING MACHINES
• BAG SEALING MACHINE
• D.G. SET
• LABORATORY TESTING EQUIPMENT
• EFFLUENT TREATMENT AND DISPOSAL
• STANDARDS
• TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE
• WASTE TREATMENT
• PRIMARY TREATMENT
• ANAEROBIC TREATMENT
• SECONDARY TREATMENT
• TERTIARY TREATMENT
• SOLIDS CONCENTRATION
• TYPICAL WASTE SOLIDS CHARACTERISTICS
• EQUIPMENT REQUIREMENT 
• EQUIPMENT REQUIREMENTS 
• MANPOWER
• GENERAL
• BASIS OF ESTIMATION
• UTILITIES
• UTILITIES
• WATER
• WATER QUALITY PARAMETERS FOR PROCESSED WATER:
• STEAM
• POWER
• WORKING 
• TOTAL MANPOWER AND PAYROLL 
• METHOD OF PADDY AND RICE QUALITY ANALYSIS
• DIFINITION OF QUALITY COMPONENT
• PADDY GRAIN QUALITY
• RICE QUALITY
• COMPONENT OF PADDY GRAIN QUALITY
• COMPONENT OF RICE QUALITY
• 1. MEASURING THE DEGREE OF POLISHED
• STANDARD OF PADDY AND RICE QUALITY
• SHAPE AND SIZE FOR RICE
• MACHINERY PHOTOGRAPHS
• RAW & FINAL PRODUCTS PHOTOGRAPHS
•  FINAL PRODUCTS PHOTOGRAPHS
• QUALITY CONTROL 
• QUALITY CONTROL PROCEDURE/ PARAMETERS
• PHYSICAL EXAMINATION
• DETERMINATION OF MOISTURE CONTENT
• PROCEDURE
• CALCULATION
• DETERMINATION OF SOLUBLE SOLIDS
• APPARATUS
• SWOL ANALYSIS
• STRENGTHS:
• AVAILABILITY OF RAW MATERIAL:
• DEMAND FOR THE OUTPUT: 
• WEAKNESS: 
• OPPORTUNITIES: 
• THREATS: 
• TECHNOLOGY: 
• COUNTER THE COMPETITION: 
• ORGANIZATION CHART
• PLANT LAYOUT
• CONSULTANT
• ADDRESSES OF RELEVANT GOVERNMENT OFFICES
• ADDRESSES OF FINANCIAL INSTITUTIONS
• IMPLEMENTATION SCHEDULE

APPENDIX – A:

• 01. PLANT ECONOMICS
• 02. LAND & BUILDING
• 03. PLANT AND MACHINERY
• 04. OTHER FIXED ASSETS
• 05. FIXED CAPITAL
• 06. RAW MATERIAL
• 07. SALARY AND WAGES
• 08. UTILITIES AND OVERHEADS
• 09. TOTAL WORKING CAPITAL
• 10. TOTAL CAPITAL INVESTMENT
• 11. COST OF PRODUCTION
• 12. TURN OVER/ANNUM
• 13. BREAK EVEN POINT
• 14. RESOURCES FOR FINANCE
• 15. INSTALMENT PAYABLE IN 5 YEARS
• 16. DEPRECIATION CHART FOR 5 YEARS
• 17. PROFIT ANALYSIS FOR 5 YEARS
• 18. PROJECTED BALANCE SHEET FOR (5 YEARS)