ORTHOPAEDIC IMPLANTS AND INSTRUMENTS PLATES, SCREWS & NAILS (STAINLESS STEEL, TITANIUM & CARBON FIBER)
[EIRI/EDPR/4684] J.C.: 2901XL
INTRODUCTION
Orthopaedic implants are developed mostly using treated steel and titanium amalgams for quality, and the plastic covering applied to them serves as an artificial ligament.
Inner fixation is an activity in orthopaedics that includes the careful usage of inserts to fix a bone. During the medical procedure of broken bones through inner fixation the bone parts are first decreased into their typical arrangement then they are held together with the assistance of interior fixators, for example, plates, screws, nails, sticks and wires.
Orthopaedic implants are ordered into two gatherings including permanent joint replacement and temporary fracture fixation devices. Permanent orthopaedic implants incorporate the hip, knee, lower leg, shoulder, elbow, wrist, and finger joints, which are relied upon to serve in the body for the duration of the life expectancy of patients.
An Orthopedic Implant is a medical device produced to supplant in the spot of a missing joint or issue that remains to be worked out a harmed bone.
Screws:
Orthopedic screws can have either a flat or Phillips head, and are used to tighten up damaged areas, such as a torn labrum or rotator cuff.
Plates:
Orthopedic plates are commonly used to fix long bone fractures
Prostheses:
Orthopedic prosthetic use to replace missing joints or bones, or to provide support to a damaged bone.
Orthopedic implants can be defined as medical devices used to replace or provide fixation of bone, or to replace articulating surfaces of a joint. In simpler words, orthopedic implants are used to either assist or replace damaged or troubled bones and joints. Orthopedic implants are mainly made from stainless steel and titanium alloys for strength and lined with plastic to act as artificial cartilage in order to reduce the stress at the articulating surfaces. Some implants are cemented into place and others are pressed to fit, so that your bone can grow into the implant for strength. Some examples of orthopaedic implants are: orthopaedic plates, orthopaedic nails, and orthopaedic screws. The key factor that guides bone healing is the interfragmentary movement, which determines the tissue strain and consequently the cellular reaction in the fracture healing zone. Thus, the methods of fracture fixation will be evaluated by considering their ability to reduce the interfragmentary movement. To achieve good and acceptable healing results, biomechanical principles should be understood and carefully taken into consideration.
Orthopedic implants are mainly made from stainless steel and titanium alloys for strength and lined with plastic to act as artificial cartilage. Few are cemented into place and others are pressed to fit so that your bone can grow into the implant for strength.
COST ESTIMATION
Plant Capacity 3360 Nos/Day
Land & Building (8000 sq.mt.) Rs. 5.40 Cr
Plant & Machinery Rs. 9.14 Cr
Working Capital for 2 Months Rs. 3.35 Cr
Total Capital Investment Rs. 18.65 Cr
Rate of Return 24%
Break Even Point 60%
CONTENTS
INTRODUCTION
SCREWS:
PLATES:
PROSTHESES:
WHY DO NEED FOR ORTHOPEDIC IMPLANTS ARISE?
ADVANTAGES & DISADVANTAGES OF ORTHOPEDIC IMPLANTS
TYPES OF ORTHOPEDIC IMPLANTS
1. JOINT REPLACEMENTS:
2. SPINAL IMPLANTS:
3. TRAUMA IMPLANTS:
4. DENTAL IMPLANTS:
5. ORTHOPEDIC SCREWS:
6. ORTHOPEDIC PLATES:
7. PROSTHETIC JOINTS:
8. SOFT TISSUE IMPLANTS:
9. ORTHOPEDIC WIRES AND PINS:
10. CUSTOM IMPLANTS:
TODAY’S IMPLANTS
ANOTOMY OF BONE
MATERIALS FOR ORTHOPAEDIC IMPLANT
METALS
POLYMERS
CERAMICS
IMPLANT PROPERTIES AND TISSUE RESPONSE
USES & APPLICATIONS
CARBON FIBER IMPLANTS
CARBON FIBER REINFORCED PEEK BONE PLATE WITH TITANIUM
FIXATION SCREWS
A BONE PLATE (100; 200) AND A SCREW (600), COMPRISING:
CARBON FIBER REINFORCED COMPOSITE IMPLANT IN ORTHOPEDIC
SURGERY
MEDICAL APPLICATION OF CARBON FIBER IMPLANTS
WOUND HEALING PRODUCTS
BIOCOMPATIBILITY
GROWTH AND PROSPECT OF ORTHOPAEDIC IMPLANT IN INDIA
SIGNIFICANT GROWTH EXPECTED TO CONTINUE AND MARKET
ANTICIPATED TO REACH USD 2.4 BN BY 2030
EVOLVING MARKET COMPOSITION WILL ALTER THE ORTHOPEDIC
DEVICES LANDSCAPE
FOSTERING INNOVATION IN INDIA
INCREASE IN M&A AND PE DEALS
THE INDIAN ORTHOPEDICS MARKET IS AT A TURNING POINT
MARKET COMPOSITION, STRUCTURE AND SIZING
FIGURE: MARKET SIZE PROGRESSION OF INDIAN ORTHOPEDIC MARKE
GROWTH IN THE JOINTS SEGMENT
GROWTH IN THE TRAUMA-SPINE SEGMENT
FIGURE: KEY INDUSTRY PLAYERS – INDIAN ORTHOPEDIC DEVCIES
INCREASING LOCAL PRESENCE AND STRATEGIC FOCUS OF LEADING
MNCS IN INDIA
EMERGENCE OF INDIAN PLAYERS WITH INTENT TO MOVE UP
THE VALUE CHAIN
GROWTH DRIVERS
INCREASING INCIDENCE OF OSTEOPOROSIS, OSTEOARTHRITIS, OBESITY
INCREASE IN AGING POPULATION
UNTAPPED POTENTIAL AND EXPANDING HEALTHCARE ACCESS
IMPROVEMENT IN QUALITY OF HEALTHCARE DELIVERY
PROMOTION OF MEDICAL TOURISM
INCREASED AVAILABILITY OF MINIMALLY INVASIVE PROCEDURES
THE ADVANTAGES OF MINIMALLY INVASIVE TECHNOLOGY DRIVING
ADOPTION INCLUDE:
GLOBAL MARKET OVERVIEW OF ORTHOPEDIC IMPLANT
KEY TAKEAWAYS:
GROWTH FACTORS
PRODUCT INSIGHTS
BIOMATERIAL INSIGHTS
TYPE INSIGHTS
GEOGRAPHY INSIGHTS
RECENT DEVELOPMENTS
KEY MARKET PLAYERS
LIST OF THE TOP 10 ORTHOPEDIC IMPLANT MANUFACTUTERS/SUPPIERS
IN THE WORLD
DEPUY SYNTHES COMPANIES OF JOHNSON & JOHNSON
ZIMMER BIOMET
STRYKER
MEDTRONIC
ARTHREX
SMITH & NEPHEW
NUVASIVE
GLOBUS MEDICAL
WRIGHT MEDICAL GROUP
CORIN GROUP
PRESENT MANUFACTURERS/SUPPLIERS OF ORTHOPEDIC IMPLANTS
DETAILS OF ORTHOPAEDIC SCREW, PLATES & NAILS
ORTHOPEDIC SCREWS:
ORTHOPEDIC PLATES:
INTERLOCKING NAILS (RODS):
STEPS INVOLVED IN ORTHOPEDIC IMPLANTS MANUFACTURE
METALS
BUFFING PROCESS:
ELECTROPOLISHING PROCESS:
LASER MARKING PROCESS:
ULTRASONIC CLEANING:
OPERON STRATEGIST
ORTHOPAEDIC IMPLANT FACTORY DESIGN
ORTHOPAEDIC IMPLANT CLEAN ROOM
ORTHOPEDIC IMPLANT PRODUCT FEASIBILITY
TECHNIQUES TO MANUFACTURE ORTHOPEDIC IMPLANT
RAPID PROTOTYPING
COMPUTER NUMERICAL CONTROL (CNC)
MANUFACTURING PROCESS OF CARBON FIBER IMPLANT
PEEK MACHINING GUIDE
CARBON FIBER REINFORCED PEEK
DETAILS OF ORTHOPAEDICS MACHINING
MACHINING ISSUES
WORK HOLDING
TOOLING
MATERIALS AND MACHINING
TRACEABILITY
FINE SELECTION
PRODUCTS
SPECIFICATION FOR QUALITY STANDARD
PROCESS CAPABILITIES IN ORTHOPEDIC IMPLANTS
7-AXIS HIGH CONTOUR MILLING:
SWISS MICROMACHINING
AUTOMATED DEBURRING & POLISHING
CLEAN ROOM PACKAGING
TESTING METHOD OF ORTHOPAEDIC IMPLANT & INSTRUMENTS
METALLURGICAL ANALYSIS OF THE MATERIALS
MICROSTRUCTURE OF THE MODIFIED SURFACE
PHYSICAL PROPERTIES OF THE UNTREATED SUBSTRATE SURFACE
MECHANICAL PROPERTIES - MODIFIED SURFACE
MECHANICAL PROPERTIES - SUBSTRATE
BIOCOMPATABILITY
CLINICAL DATA
MANUFACTURING
REPORTING
(A). MANUFACTURING PROCESS OF ORTHOPAEDIC IMPLANTS& INSTRUMENTS
(B). MANUFACTURING OF IMPLANT VIZ DHS/DCS PLATE
THE FOLLOWING OPERATIONS ARE CONNECTED:-
(C) MANUFACATURE OF IMPLANT VIZ SCREW
THE FOLLOWING OPERATIONS ARE CARRIED ON:-
MANUFACTURING PROCESS OF ORTHOPAEDIC INSTRUMENTS
(PLATING & NAILING)
THE FOLLOWING OPERATIONS ARE CONDUCTED:-
DETAILS OF ORTHOPAEDIC IMPLANTS MACHINING
MACHINING ISSUES
WORK HOLDING
TOOLING
MATERIALS AND MACHINING
TRACEABILITY
METHOD TO ENHANCED FATIGUE PROPERTIES OF ORTHOPAEDIC IMPLANT
DESIGN AND PROTOTYPING
THE DESIGN PROCESS USUALLY INVOLVES A 3D CAD MOCKUP
MILLING
EVERY IMPLANT AND INSTRUMENT STARTS FROM A SOLID BLOCK
OF METAL OR PEEK PLASTIC
AN IMPLANT BEING MILLED AND SPRAYED WITH COOLANT
FINISHING, INSPECTION, AND PASSIVATION
A ROBOT CHECKS A PART FOR PRECISE MEASUREMENTS
A QUALITY TECHNICIAN ALSO GIVES THE PARTS A LOOK OVER
PACKING AND STERILIZATION
LIST OF ORTHOPAEDIC IMPLANTS (MADE AS PER ORDER)
(A) NAILS:-
(B) PLATES:-
(C) SCREWS:-
B. ORTHOPAEDIC INSTRUMENTS
ADVANCES IN TECHNOLOGY AND MATERIALS FOR ORTHOPAEDIC
IMPLANTS AND INSTRUMENTS
ADVANCES IN TECHNOLOGY AND MATERIALS
RISING PRODUCTION COSTS
STRATEGIES FOR KEEPING COSTS DOWN
DESIGN PROCESS FOR IMPLANTABLE ORTHOPAEDIC MEDICAL DEVICES
DESIGN INPUTS
COMMERCIAL ASPECTS
PLANNING
REGULATORY REQUIREMENTS
DESIGN REQUIREMENTS
DESIGN REVIEWS
DESIGN
CONCEPT DESIGN
CONCEPT DESIGN MAY INVOLVE
DETAIL DESIGN
DESIGN VERIFICATION
INTRODUCTION
FINITE ELEMENT ANALYSIS
RISK ANALYSIS
RAPID PROTOTYPING
SUPPLIERS OF RAW MATERIAL
SUPPLIERS OF CFR PEEK
SUPPLIERS OF PLANT AND MACHINERY
ADDRESSES OF PLANT & MACHINE SUPPLIERS
SUPPLIERS OF ELECTROPLATING PLANT
SUPPLIERS OF BUFFING MACHINE
PLANT LAYOUT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
