ORTHOPAEDIC IMPLANTS AND INSTRUMENTS PLATES, SCREWS & NAILS (STAINLESS STEEL, TITANIUM & CARBON FIBER)
[EIRI/EDPR/4791] J.C.: 3011XL
Orthopaedic implants are developed mostly using treated steel and titanium amalgams for quality, and the plastic covering applied to them serves as an artificial ligament.
Inner fixation is an activity in orthopaedics that includes the careful usage of inserts to fix a bone. During the medical procedure of broken bones through inner fixation the bone parts are first decreased into their typical arrangement then they are held together with the assistance of interior fixators, for example, plates, screws, nails, sticks and wires.
Orthopaedic implants are ordered into two gatherings including permanent joint replacement and temporary fracture fixation devices. Permanent orthopaedic implants incorporate the hip, knee, lower leg, shoulder, elbow, wrist, and finger joints, which are relied upon to serve in the body for the duration of the life expectancy of patients.
An Orthopedic Implant is a medical device produced to supplant in the spot of a missing joint or issue that remains to be worked out a harmed bone.
Screws:
Orthopedic screws can have either a flat or Phillips head, and are used to tighten up damaged areas, such as a torn labrum or rotator cuff.
Plates:
Orthopedic plates are commonly used to fix long bone fractures
Prostheses:
Orthopedic prosthetic use to replace missing joints or bones, or to provide support to a damaged bone.
Orthopedic implants can be defined as medical devices used to replace or provide fixation of bone, or to replace articulating surfaces of a joint. In simpler words, orthopedic implants are used to either assist or replace damaged or troubled bones and joints. Orthopedic implants are mainly made from stainless steel and titanium alloys for strength and lined with plastic to act as artificial cartilage in order to reduce the stress at the articulating surfaces. Some implants are cemented into place and others are pressed to fit, so that your bone can grow into the implant for strength. Some examples of orthopaedic implants are: orthopaedic plates, orthopaedic nails, and orthopaedic screws. The key factor that guides bone healing is the interfragmentary movement, which determines the tissue strain and consequently the cellular reaction in the fracture healing zone. Thus, the methods of fracture fixation will be evaluated by considering their ability to reduce the interfragmentary movement. To achieve good and acceptable healing results, biomechanical principles should be understood and carefully taken into consideration.
Orthopedic implants are mainly made from stainless steel and titanium alloys for strength and lined with plastic to act as artificial cartilage. Few are cemented into place and others are pressed to fit so that your bone can grow into the implant for strength.
COST ESTIMATION
Plant Capacity 6800 Nos/Day
Land & Building (12000 sq.mt.) Rs.4.60 Cr
Plant & Machinery Rs. 16.08 Cr
Working Capital for 2 Month Rs. 7.09 Cr
Total Capital Investment Rs. 29.52 Cr
Rate of Return 70%
Break Even Point 32%
CONTENTS
INTRODUCTION
TYPES OF ORTHOPEDIC IMPLANTS
ANOTOMY OF BONE
MATERIALS FOR ORTHOPAEDIC IMPLANT
IMPLANT PROPERTIES AND TISSUE RESPONSE
USES & APPLICATIONS
CARBON FIBER IMPLANTS
CARBON FIBER REINFORCED COMPOSITE IMPLANT
IN ORTHOPEDIC SURGERY
MEDICAL APPLICATION OF CARBON FIBER IMPLANTS
EVOLVING TECHNOLOGY OF ORTHOPEDIC IMPLANT
PRECISION MACHINERY FOR ORTHOPEDIC IMPLANT
PRECISION MACHINING TECHNIQUES FOR ORTHOPEDIC IMPLANTS
DESIGN FOR MANUFACTURING (DFM) ASSISTANCE
CNC MILLING AND TURNING
LIVE TOOLING
SURFACE FINISHING
3D PRINTING AND ADDITIVE MANUFACTURING
KEY MATERIALS IN RTHOPEDIC IMPLANT
ULTRA-HIGH MOLECULAR WEIGHT POLYETHYLENE (UHMWPE)
POLYETHERETHERKETONE (PEEK)
CARBON FIBER-REINFORCED PEEK
QUALITY CONTROL AND REGULATORY COMPLIANCE
IN ORTHOPEDIC IMPLANT
FDA REGULATIONS AND ISO STANDARDS
INSPECTION AND TESTING METHODS
STERILIZATION AND PACKAGING REQUIREMENTS
ADVANCEMENT AND FUTURE TRENDS IN IMPLANT
PATIENT-SPECIFIC IMPLANTS
POROUS STRUCTURES FOR OSSEOINTEGRATION
SMART IMPLANTS WITH SENSORS
BIOPRINTING AND TISSUE ENGINEERING
NANOMATERIALS AND COATINGS
COORDINATE MEASURING MACHINES (CMM)
OPTICAL AND LASER SCANNING
X-RAY AND CT INSPECTION METHODS
GROWTH AND PROSPECT OF ORTHOPAEDIC IMPLANT IN INDIA
GLOBAL MARKET OVERVIEW OF ORTHOPEDIC IMPLANT
REGIONAL INSIGHTS
U.S. ORTHOPEDIC IMPLANTS MARKET TRENDS
EUROPE ORTHOPEDIC IMPLANTS MARKET TRENDS
ASIA PACIFIC ORTHOPEDIC IMPLANTS MARKET TRENDS
KEY ORTHOPEDIC IMPLANTS COMPANIES:
LIST OF THE TOP 10 ORTHOPEDIC IMPLANT
MANUFACTUTERS/SUPPIERS IN THE WORLD
PRESENT MANUFACTURERS/SUPPLIERS OF ORTHOPEDIC IMPLANTS
DETAILS OF ORTHOPAEDIC SCREW, PLATES & NAILS
STEPS INVOLVED IN ORTHOPEDIC IMPLANTS MANUFACTURE
CNC & VMC MACHINES
BUFFING & ELECTROPOLISHING
LASER MARKING & ULTRASONIC CLEANING
TECHNIQUES TO MANUFACTURE ORTHOPEDIC IMPLANT
MANUFACTURING PROCESS OF CARBON FIBER IMPLANT
PEEK MACHINING GUIDE
DETAILS OF ORTHOPAEDICS MACHINING
SPECIFICATION FOR QUALITY STANDARD
PROCESS CAPABILITIES IN ORTHOPEDIC IMPLANTS
TESTING METHOD OF ORTHOPAEDIC
IMPLANT & INSTRUMENTS
MANUFACTURING
REPORTING
(A). MANUFACTURING PROCESS OF ORTHOPAEDIC
IMPLANTS & INSTRUMENTS
(B). MANUFACTURING OF IMPLANT VIZ DHS/DCS PLATE
(C) MANUFACATURE OF IMPLANT VIZ SCREW
MANUFACTURING PROCESS OF ORTHOPAEDIC INSTRUMENTS
(PLATING & NAILING)
DETAILS OF ORTHOPAEDIC IMPLANTS MACHINING
METHOD TO ENHANCED FATIGUE PROPERTIES
OF ORTHOPAEDIC IMPLANT
DESIGN AND PROTOTYPING
LIST OF ORTHOPAEDIC IMPLANTS
(MADE AS PER ORDER)
ADVANCES IN TECHNOLOGY AND MATERIALS FOR ORTHOPAEDIC
IMPLANTS AND INSTRUMENTS
DESIGN PROCESS FOR IMPLANTABLE
ORTHOPAEDIC MEDICAL DEVICES
SUPPLIERS OF RAW MATERIAL
SUPPLIERS OF CFR PEEK
SUPPLIERS OF PLANT AND MACHINERY
ADDRESSES OF PLANT & MACHINE SUPPLIERS
SUPPLIERS OF ELECTROPLATING PLANT
SUPPLIERS OF BUFFING MACHINE
CONSULTANT FOR ORTHOPEDIC IMPLANT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
