OLEORESIN AND SPICE OIL (ASSORTED) (CAP: 75 KG/DAY)
[EIRI/EDPR/4498] J.C.: 2714XL
Oleoresins are flavoured compounds obtained by the solvent extraction of the ground spices. They have aroma and posses and attributes which contribute to the taste like pungency. All spices contain essential oils in various proportions which can be extracted by steam distillation. Oleoresins are preferred because of their microbiological advantages and uniformly in flavour and pungency, easy to store and transport. They have several applications like preparations of beverages, soup powders, curry powders, confectioneries, noodles, canned meats, sauces.
Compliance under PFA Act is mandatory. ISI has specified quality standards vide IS 5832 & 7826 of 1975. Oleoresins have large domestic as well as export markets. They are consumed by broad spectrum of manufacturer like beverages, soup powders, curry powders, confectioneries, noodles, canned meats, sauces, poultry products and so on. Most of the end use industries are growing steadily and bound to increase with increase preference of quality products. The use of spice is rapidly replaced with oleoresins and exports of these products instead of raw spices results in considerable value addition.
COST ESTIMATION
Plant Capacity 75 KG/Day
Land & Building (2750 sq.mt.) Rs. 3.31 Cr
Plant & Machinery Rs. 7.15 Cr
Working Capital for 0.5 Months Rs. 75 Lac
Total Capital Investment Rs. 11.58 Cr
Rate of Return 53%
Break Even Point 42%
CONTENTS
INTRODUCTION
TYPES:
EXAMPLES OF MAJOR OLEORESINS:
ESSENTIAL OILS
CLASSIFICATION
PROPERTIES
COMPOSITION
ESSENTIAL OIL PLANT & HERBS
REQUIREMENT OF OLEORESIN MUST COMPLY WITH TO BE ALLOWED IN EUROPEAN MARKET
MARKET POSITION OF OLEORESIN
MAJOR PLAYERS
MARKET POSITION AND DEMAND OF OLEORESIN IN EUROPE
IN THE FOOD SECTOR, THE MOST POPULAR OLEORESINS INCLUDE:
USES AND APPLICATION OF OLEORESIN
USAGES OF OLEORESINS
PROCESSED MEATS
FISH AND VEGETABLES
SOUPS, SAUCES, CHUTENYS AND DRESSINGS
CHEESES AND DAIRY PRODUCTS
BAKED GOODS
CONFECTIONERY
SNACKS
BEVERAGES
COSMETICS
PERFUMES
HYGIENE PRODUCTS
AEROSOLS
PHARMACEUTICALS
SPICE OLEORESIN
SOME COMMON USES:
GLOBAL MARKET POSITION OF ESSENTIAL OIL
INDIAN MARKET SHARE OF ESSENTIAL OIL
PRESENT MANUFACTURERS/SUPPLIERS/EXPORTERS OF ESSENTIAL OILS AND OLEORESINS
TYPES OF TURMERIC
DRIED RHIZOME
TURMERIC POWDER
CHEMICAL COMPOSITION OF TURMERIC
BIOLOGICAL ACTIVITY OF TURMERIC AND ITS COMPOUNDS
USES AND APPLICATION OF GARLIC OIL
GARLIC OIL:
GARLIC OIL FINDS ITS USES IN THE FOLLOWING AREAS:-
BENEFICIAL EFFECT OF GINGER OIL
THE FOLLOWING ARE SOME OF THE BENEFITS OF GINGER OIL.
PICTURE OF FRESH GINGER ROOTS
PROPERTIES OF GINGER OIL
THERAPEUTIC PROPERTIES
BENEFITS OF CO2 EXTRACTION
STEPS IN OLEORESIN EXTRACTION
THE MAIN STEPS INVOLVED IN THE OLEORESIN PROCESS ARE:
SPICE YIELD OF OLEORESIN (%) PRINCIPAL CONSTITUENT IN OLEORESIN
SCFE IN EXTRACTION ESSENTIAL OIL AND OLEORESIN
METHOD OF EXTRACTION OLEORESIN USING CHILLI
METHODS OF OLEORESIN EXTRACTION
SOLVENT EXTRACTION PROCESS
SUPERCRITICAL FLUID EXTRACTION PROCESS
STEAM DISTILLATION PROCESS
METHOD OF EXTRACTION ESSENTIAL OIL
ADVANTAGE OF SCF CO2 METHOD
B.I.S. SPECIFICATION
THE FOLLOWING SPECIFICATIONS ARE AVAILABLE.
FOR MORE INFORMATION CONTACT AT:
CARBONDIOXIDE /CO2 EXTRACTION METHOD
SOLVENTS OF SUPERCRITICAL FLUID EXTRACTION
DETAILS OF SUPERCRITICL FLUID EXTRACTION
FIGURE. SCHEMATIC DIAGRAM OF SFE APPARATUS
PUMPS
PRESSURE VESSELS
PRESSURE MAINTENANCE
COLLECTION
HEATING AND COOLING
PERCENT EXTRACTION USING SUPERCRITICAL FLUID EXTRACTION
PROCESS FLOW DIAGRAM
MANUFACTURING PROCESS FOR EXTRACTION OF ESSENTIAL OILS FROM
FLOWERS, HERBS, SPICES BY SUPER CRITICAL FLUID (CARBON DIOXIDE)
A. EXTRACTION OF ESSENTIAL OIL FROM FLOWERS:-
FROM FLOWERS:-
B. FROM HERBS:-
THE PROCESS OF EXTRACTION OF RESPECTIVE ESSENTIAL OILS FROM
HERBS COMPRISES THE FOLLOWING STEP:-
1. CLEANING:-
2. WASHING:-
3. DRYING:-
4. DISINTEGRATION INTO SMALL CHIP:-
C. FROM SPICES:-
1. CLEANING:-
2. DRYING:-
3. CUTTING INTO PIECES:-
SUPPLIERS OF PLANT AND MACHINERIES
COMPLETE PLANT AND MACHINERIES SUPPLIERS
OTHER EQUIPMENT SUPPLIERS
SUPPLIERS OF ROTARY WASHER
SUPPLIERS OF PULVERIZERS
SUPPLIERS OF STRAINERS
SUPPLIERS OF STORAGE VESSEL
SUPPLIERS OF WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF D.G. SETS
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF GLASS BOTTLES
SUPPLIERS OF PLANT AND MACHINERIES (GLOBAL)
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
