Detailed Project Report on nicotine sulphate 99% purity

Detailed Project Report on nicotine sulphate 99% purity

NICOTINE SULPHATE 99% PURITY

[CODE NO.4089] 


From harvesting of tobacco to manufacture of products, large quantities of waste materials comprising rejected leaves broken bits of lamina nidribs, stalks and stems accumulate such materials however can be utilized with considerable  benefit. Nicotine and tobacco seeds are by far the most important by products derived from tobacco waste.

In addition many other chemicals like nicotine acid, nicotine sulphate, rutin, pectic and certain organic acids can be produced from these wastes.

The average nicotine content in Indian tobacco waste is 1-3% waste containing even less than 2 percent nicotine can be utilized. A simple and economic process by which about 95% of the nicotine present in tobacco waste can be recovered as nicotine sulphate has been developed by National Chemical Laboratory, Poona, and is being commercially exploited by Tobacco By Products Ltd., Guntur Urvakunj Tobacco By Products, Dharmaj (Gujarat) is also one of the nicotine sulphate manufacturing units.

Nicotine sulphate is extensively used in the control of insect pest of agricultural importance. It is being manufactured from waste tobacco and from the liquors obtained from factories making chewing and smoking tobacco. The waste tobacco is macerated with water and lime and then steam distilled. The distillate is neutralized with sulphuric acid and concentrated.

COST ESTIMATION

Plant Capacity                           0.25 Mt/Day  

Land & Building (1000 sq.mt.)  Rs. 1.54 Cr    

Plant & Machinery                       Rs. 90.00 Lacs 

Working Capital for 1 Month    Rs.7.19 Cr 

Total Capital Investment            Rs. 9.77 Cr 

Rate of Return                              33%

Break Even Point                          42%


  • INTRODUCTION
  • USES AND APPLICATIONS
  • PROPERTIES
  • HAZARD AND SHIPPING REGULATION
  • PHYSIOLOGY & TECHNOLOGY OF NICOTINE
  • B.I.S. SPECIFICATION
  • 1. SCOPE
  • 2. REQUIREMENTS
  • 3. PACKING AND MARKING
  • 4. SAMPLING
  • 5. TESTS
  • APPENDIX -A
  • DETERMINATION OF NICOTINE CONTENT
  • A - 1 METHOD
  • A - 2 REAGENTS
  • A - 3 PROCEDURE
  • A - 4 CALCULATION
  • APPENDIX - B
  • SEDIMENTATION TEST
  • B - 1 PROCEDURE
  • B - 2 REPORT
  • RAW MATERIALS
  • NICOTINE SULPHATE 40%
  • SPECIFICATION
  • CHEMICAL COMPOSITION:
  • MODE OF ACTION:
  • USES:
  • CHEMICAL FORMULA:
  • ADVANTAGES:
  • NICOTINE SULPHATE 40%
  • NICOTINE COMPOUND
  • NICOTINE SOLUTION - USP/BP
  • NICOTINE ALCOLIDE - C10 H14 N2
  • NICOTINE TARTRATE-(C10H14N2 2(C4O6H6) 2H2O)
  • NICOTINE SULPHATE - SOLUTION (C10H14 N2SO4)
  • NICOTINE POLACRILEX-20%/25% C10H14N2.(C4H602)X (C10H10)Y
  • MARKET OF NICOTINE SULPHATE
  • PRODUCTION OF PESTICIDES IN INDIA
  • NICOTINE MARKET IN INDIA
  • MARKET OVERVIEW OF NICOTINE
  • BY THE PRODUCT TYPE, THE MARKET IS PRIMARILY SPLIT INTO
  • END USERS/APPLICATION
  • THE PURE NICOTINE KEY MANUFACTURERS IN THIS MARKET INCLUDE:
  • PRODUCTS FROM TOBACCO AND TOBACCO WASTES:
  • NICOTINE / NICOTINE DERIVATIVES FROM TOBACCO:
  • NICOTINE AND ITS COMMERCIALLY IMPORTANT DERIVATIVES:
  • WORLD PESTICIDE MARKET AND PROSPECTS FOR NICOTINE SULPHATE
  • STATUS OF TOBACCO WASTE BASED INDUSTRIES IN INDIA
  • OVERVIEW OF TECHNOLOGIES FOR NICOTINE BASED PRODUCTS
  • NEED FOR DEVELOPMENT OF ALTERNATE USE FOR TOBACCO:
  • [COMMERCIALLY IMPORTANT APPLICATIONS]:
  • A LOOK AT THE ORGANS OF THE BODY HARMED BY TOBACCO SMOKE
  • PHARMACEUTICAL USE OF NICOTINE:
  • COMMERCIAL ASPECTS OF NICOTINE SULPHATE & NICOTINE DERIVATIVES
  • SOME OF THE IMPORTANT PATENTED PROCESS INCLUDES:
  • RECOMMENDATIONS:
  • PRESENT MANUFACTURERS/SUPPLIERS OF NICOTINE SULPHATE
  • MANUFACTURING PROCESS OF NICOTINE SULPHATE 99% PURITY
  • VACUUM DISTILLATION WORKING PRINCIPLE
  • VACUUM DISTILLATION COLUMN
  • VACUUM IN REACTOR
  • ADVANTAGE OF VDU
  • PROCESS FLOW DIAGRAM
  • MATERIAL SAFTY DATA SHEET OF NICOTINE SULPHATE
  • NICOTINE SULPHATE 40%
  • SECTION 1: CHEMICAL IDENTIFICATION
  • SECTION 2: PHYSICAL IDENTIFICATION
  • SECTION 3: HAZARDS IDENTIFICATION
  • SECTION 4: TOXICITY DATA
  • SECTION 5: STABILITY
  • SECTION 6: PREVENTIVE STEPS
  • SECTION 7: FIRST AID MEASURES
  • SECTION 8: STORAGE & HANDLING
  • SECTION 9: OTHER INFORMATION
  • MANUFACTURING PROCESS OF NICOTINE (USP)
  • PROCESS FLOW DIAGRAM
  • OPTIMIZATION OF NICOTINE SUPPHATE
  • SUPPLIERS OF RAW MATERIALS
  • ADDRESSES OF PLANT AND MACHINERY SUPPLIERS
  • SUPPLIERS OF REACTION VESSEL
  • SUPPLIERS OF INDUSTRIAL FILTERS
  • SUPPLIERS OF DISTILLATION UNITS
  • SUPPLIERS OF EVAPORATORS
  • SUPPLIERS OF TRAY DRYER
  • SUPPLIERS OF DIGESTER TANKS
  • SUPPLIERS OF CRYSTALLIZATION TRAY
  • SUPPLIERS OF CENTRIFUGE MACHINE
  • SUPPLIERS OF STORAGE TANK
  • SUPPLIERS OF WATER SOFTENING PLANT
  • SUPPLIERS OF STEAM BOILERS
  • SUPPLIERS OF GENERATOR (D.G. SET)
  • SUPPLIERS OF PACKING MACHINE
  • SUPPLIERS OF CONVEYOR BELT
  • SUPPLIERS OF ELEVATORS, ESCALATORS
  • BUYER’S LIST OF NICOTINE SULPHATE
  • BUYER’S OF NICOTINE SULPHATE 99% PURITY

APPENDIX – A:


01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)



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