NICOTINE BASED PRODUCTS (NICOTINE SULPHATE 40%, NICOTINE ALKALOID 95%, NICOTINE USP/EP, NICOTINE POLACRILEX, NICOTINE BITARTRATE DIHYDRATE)
[CODE NO.4334]
From harvesting of tobacco to manufacture of products, large quantities of waste materials comprising rejected leaves broken bits of lamina nidribs, stalks and stems accumulate such materials however can be utilized with considerable benefit. Nicotine and tobacco seeds are by far the most important by products derived from tobacco waste.
In addition many other chemicals like nicotine acid, nicotine sulphate, rutin, pectic and certain organic acids can be produced from these wastes.
The average nicotine content in Indian tobacco waste is 1-3% waste containing even less than 2 percent nicotine can be utilized. A simple and economic process by which about 95% of the nicotine present in tobacco waste can be recovered as nicotine sulphate has been developed by National Chemical Laboratory, Poona, and is being commercially exploited by Tobacco By Products Ltd., Guntur Urvakunj Tobacco by Products, Dharmaj (Gujarat) is also one of the nicotine sulphate manufacturing units.
Nicotine sulphate is extensively used in the control of insect pest of agricultural importance. It is being manufactured from waste tobacco and from the liquors obtained from factories making chewing and smoking tobacco. The waste tobacco is macerated with water and lime and then steam distilled. The distillate is neutralized with sulphuric acid and concentrated.
TOBACCO INDUSTRY AND EXPORT
Tobacco in India was introduced by Portuguese in the 17th century, is appreciated worldwide for its rich, full-bodied flavour and smoothness. It is now an increasingly well-known and respected commodity in global tobacco markets and has found its way into cigarettes manufactured in several countries. India has an impressive and progressive profile in the global tobacco industry, and it is an important commercial crop grown here. India is the second-largest tobacco producer and exporter in the world.
Tobacco Exports from India and Key Markets
• The tobacco export in the month of August 2021 was US$ 72.28 million and the total export during April 2021 to August 2021 was 386.08 million.
• The tobacco export in the month of March 2021 was US$ 85.52 million and the total export during FY21 was US$ 875.09 million.
• In FY21, export of unmanufactured tobacco stood at US$ 517.54 million.
• The total export of flue-cured Virginia (FCV) tobacco in July 2021, was US$ 18.7 million, while for a period from April 2021 to July 2021, it was US$ 139.6 million.
• India export unmanufactured tobacco primarily to Belgium, Korea, Nigeria, Egypt and Nepal. Western Europe is a key market for Indian tobacco export.
Foreign Direct Investment in Tobacco Industry in India
In August 2020, the parliamentary panel proposed permitting regulated foreign direct investment in India’s tobacco production and cigarette manufacturing to stimulate agricultural exports.
The panel proposed establishment of tobacco farms dedicated to exports only to improve outward shipments and to provide benefits to farmers. It also suggested to provide export incentives for tobacco and tobacco products.
Tobacco Board
The Tobacco Board of India is a facilitator for tobacco growers, traders and exporters. By creating synergies between these stakeholders, the Board fosters a vibrant enterprise, with a deep social conscience and strong national commitment. The Board estimates demand and regulates the production of FCV tobacco to match demand to ensure a fair price for the produce. It assists tobacco farmers in securing crop loans, quality seeds, fertilisers and other critical inputs, and also counsel’s farmers on GAP to produce quality tobaccos to meet the evolving international demand. In addition, the Board conducts auction for the sale of tobacco in a competitive and transparent environment. On the export front, the Board strives to improve the existing markets and develop new markets for Indian tobacco and tobacco products by undertaking brand building exercises and participation in international tobacco exhibitions.
COST ESTIMATION
Plant Capacity 1.12 MT/Day
Land & Building (9600 sq.mt.) Rs. 5.83 Cr
Plant & Machinery Rs. 2.76 Cr
Working Capital for 1 Month Rs. 11.84 Cr
Total Capital Investment Rs. 20.79 Cr
Rate of Return 65%
Break Even Point 29%
- INTRODUCTION
- TOBACCO INDUSTRY AND EXPORT
- TOBACCO EXPORTS FROM INDIA AND KEY MARKETS
- FOREIGN DIRECT INVESTMENT IN TOBACCO INDUSTRY IN INDIA
- TOBACCO BOARD
- TOBACCO IN INDIAN ECONOMY
- POSITIVE FEATURES OF INDIAN TOBACCO
- IMPACT OF TOBACCO RESEARCH
- USES AND APPLICATION OF NICOTINE BITARTRATE DIHYDRATE
- USES AND APPLICATIONS OF NICOTINE SULPHATE
- PROPERTIES OF NICOTINE SULPHATEAZARD AND SHIPPING REGULATION:
- APPLICATION OF NICOTINE POLACRILEX
- ADVANTAGE OF NICOTINE POLACRILEX
- NICOTINE POLACRILEX/RESINATE USP/EP 20%
- NICOTINE POLACRILEX/RESINATE USP/EP 15%
- B.I.S. SPECIFICATION
- 1. SCOPE
- 2. REQUIREMENTS
- 3. PACKING AND MARKING
- 4. SAMPLING
- 5. TESTS
- DETERMINATION OF NICOTINE CONTENT
- A - 1 METHOD
- A - 2 REAGENTS
- SEDIMENTATION TEST
- B - 1 PROCEDURE
- B - 2 REPORT
- NICOTINE SULPHATE 40%
- CHEMICAL COMPOSITION:
- MODE OF ACTION:
- USES:
- CHEMICAL FORMULA:
- ADVANTAGES:
- NICOTINE SULPHATE 40%
- USES AND APPLICATION OF NICOTINE ALKALOID 95%
- NICOTINE ALKALOID 95%
- SPECIFICATIONS
- OTHER INFORMATION
- PROPERTIES OF NICOTINE POLACRILEX 20%
- PRODUCT SPECIFICATION:
- COMPOSITION:
- MARKET OVERVIEW OF NICOTINE SULPHATE
- MARKET OVERVIEW OF NICOTINE AND NICOTINE PRODUCTS IN INDIA
- PRODUCTS FROM TOBACCO AND TOBACCO WASTES:
- NICOTINE/NICOTINE DERIVATIVES FROM TOBACCO:
- NICOTINE AND ITS COMMERCIALLY IMPORTANT DERIVATIVES:
- WORLD PESTICIDE MARKET AND PROSPECTS FOR NICOTINE SULPHATE
- STATUS OF TOBACCO WASTE BASED INDUSTRIES IN INDIA
- OVERVIEW OF TECHNOLOGIES FOR NICOTINE BASED PRODUCTS
- NEED FOR DEVELOPMENT OF ALTERNATE USE FOR TOBACCO:
- [COMMERCIALLY IMPORTANT APPLICATIONS]:
- A LOOK AT THE ORGANS OF THE BODY HARMED BY TOBACCO SMOKE
- PHARMACEUTICAL USE OF NICOTINE:
- COMMERCIAL ASPECTS OF NICOTINE SULPHATE & NICOTINE DERIVATIVES
- CONCLUSIONS AND RECOMMENDATIONS:
- SOME OF THE IMPORTANT PATENTED PROCESS INCLUDES:
- RECOMMENDATIONS:
- MARKET OVERVIEW OF NICOTINE POLACRILEX
- LIST OF THE COMPANIES OPERATING IN THE MARKET:
- FURTHER REPORT FINDINGS:
- MARKET OVERVIEW OF NICOTINE GUMS
- PRESENT MANUFACTURERS/SUPPLIERS OF NICOTINE BASED PRODUCTS
- CHEMICAL COMPOSITION OF TOBACCO
- CHEMISTRY OF NICOTINE
- THE DISTILLATION AND CONCENTRATION INSTALLATION WAS
- BUILT UP AS FOLLOWS:
- (1) THE STEAM DISTILLATION KETTLE.
- (2) THE STEAM-HEATED NICOTINE CONCENTRATION CHAMBER.
- (3) THE NICOTINE CONCENTRATIOIN FLASKS.
- (D) THE DISTILLATION AND CONCENTRATION PROCESS.
- (1) THE CONCENTRATION OF THE ACID IN THE FLASKS.
- (2) THE TEMPERATURE OF THE CONCENTRATION CHAMBER
- (3) THE DLSTILLATION PERIOD.
- (4) THE AMMONIUNN SULPHATE FORMED IN 'THE RECEIVING FLASKS.
- (5) THE SEPARATION OF THE AMMONIUM SULPHATE AND NECOTINESULPHATE
- VALUE OF BY PRODUCTS
- THE EXTRACTED TOBACCO RESIDUE
- COMMERCIAL
- CHARACTERISTICS & APPLICATION OF NICOTINE:
- ZONES OF CULTIVATION OF TOBACCO:
- RAW MATERIALS
- TOBACCO:
- GLOBAL PRODUCTION
- TRENDS
- MAJOR PRODUCERS
- UNITED STATES
- CHINA
- BRAZIL
- INDIA
- BENZENE:
- HAZARD:
- LIME:
- HAZARD:
- SULFURIC ACID:
- HAZARD:
- TOBACCO LEAF BY-PRODUCTS (TOBACCO WASTE)
- DETAILS OF NICOTINE BASED PRODUCTS MANUFACTURE
- DETAILS OF NICOTINE ALKALOID 95% MANUFACTURE
- DETAILS OF NICOTINE BASE USP/EP MANUFACTURE
- DETAILS OF NICOTINE POLACRILEX/RESINATE USP/EP)
- MANUFACTURING PROCESS OF NICOTINE USP/EP
- MASS BALANCE PER MONTHSFOR NICOTINE USP/EP
- MANUFACTURING PROCESS OF NICOTINE POLACRILEX (USP/EP)
- MASS BALANCE PER MONTHSFOR NICOTINE POLACRILEX USP/EP
- MANUFACTURING PROCESS OF NICOTINE BITARTRATE DIHYDRATE
- CHEMICAL REACTION
- MASS BALANCE PER MONTHSFOR NICOTINE BITARTRATE DIHYDRATE
- MATERIALS BALANCE SHEET FOR NICOTINE BITARTRATE DIHYDRATE
- DETAILS OF NICOTINE BITARTRATE DIHYDRATE MANUFACTURE
- MATERIAL BALANCE SHEET FOR NICOTINE DIHYDRATE
- OUT/KGS OF PRODUCT (KGS)
- MANUFACTURING PROCESS OF NICOTINE 95%
- MANUFACTURING PROCESS NICOTINE SULPHATE (40%)
- PROCESS DETAILS OF NICOTINE (USP)
- PROCESS FLOW DIAGRAM
- PROCESS FLOW SHEET FOR NICOTINE SULPHATE FROM TOBACCO WASTE
- PROCESS FLOW DIAGRAM FOR NICOTINE
- PROCESS FLOW DIAGRAM FOR NICOTINE POLACRLEX
- PROCESS FLOW DIAGRAM FOR NICOTINE DITARTRATE DIHYDRATE
- HAZARDOUS FACT SHEET FOR NICOTINE SULPHATE
- HAZARD SUMMARY
- IDENTIFICATION
- REASON FOR CITATION
- HOW TO DETERMINE IF YOU ARE BEING EXPOSED
- WORKPLACE EXPOSURE LIMITS
- WAYS OF REDUCING EXPOSURE
- HEALTH HAZARD INFORMATION
- ACUTE HEALTH EFFECTS
- CHRONIC HEALTH EFFECTS
- CANCER HAZARD
- REPRODUCTIVE HAZARD
- OTHER LONG TERM EFFECTS
- MEDICAL
- MEDICAL TESTING
- EKG
- CONDITIONS MADE WERSE BY EXPOSURE
- WORKPLACE CONTROLS AND PRACTICES
- IN EVALUATING THE CONTROLS PRESENT IN YOUR WORKPLACE, CONSIDER
- IN ADDITIONS, THE FOLLOWING CONTROL IS RECOMMENDED:
- PERSONAL PROTECTIVE EQUIPMENT
- CLOTHING
- EYE PROTECTION
- RESPIRATORY PROTECTION
- IMPROPER USE OF RESPIRATORS IS DANGEROUS
- IMPLEMENTATION SCHEDULE:
- MATERIAL SAFETY DATA SHEET OF NICOTINE SULPHATE 40%
- PROCESS DESCRIPTION & MATERIAL BALANCE OF NICOTINE SULPHATE 40%
- OVERALL MATERIAL BALANCE
- BASIS: 60 MT /MONTH
- EXPORTER OF NICOTINE BASED PRODUCTS
- CONSULTANT & TECHNOLOGY SUPPLIERS
- TESTING METHOD OF NICOTINE AND NICOTINE SULPHATE
- EXAMPLE L
- STAGE 1 HARVESTING AND DEEP FREEZING
- STAGE II MIXING AND PERCOLATION
- STAGE III EXTRACTION
- STAGE IV SEPARATION
- STAGE V FILTRATION AND PURIFICATION
- STAGE VI TESTING
- STAGE VII PACKING
- EXAMPLE 2
- STAGE 1 MIXING
- STAGE II PERCOLATION
- STAGE III EXTRACTION
- STAGE IV SEPARATION
- STAGE V FILTRATION AND PURIFICATION
- STAGE VI PACKING
- STAGE VII ALKALIZATION
- STAGE VIII PURIFICATION OF NICOTINE ALKALOID
- STAGE IX DISTILLATION OF NICOTINE ALKALOID
- STAGE X TESTING
- STAGE XI PACKING
- EXAMPLE 3
- STAGE 1 MIXING
- STAGE II MIXING AND PERCOLATION
- STAGE III EXTRACTION
- STAGE IV SEPARATION
- STAGE V FILTRATION AND PURIFICATION
- STAGE VI PACKING
- STAGE VIII PURIFICATION OF NICOTINE ALKALOID
- STAGE IX DISTILLATION OF NICOTINE ALKALOID
- STAGE X TESTING
- STAGE XI PACKING
- EXAMPLE 4
- STAGE 1 MIXING
- STAGE II PERCOLATION
- STAGE III EXTRACTION
- STAGE IV SEPARATION
- STAGE V FILTRATION AND PURIFICATION
- STAGE VI PACKING
- STAGE VII ALKALIZATION
- STAGE VIII PURIFICATION OF NICOTINE ALKALOID
- STAGE IX DISTILLATION OF NICOTINE ALKALOID
- STAGE X TESTING
- STAGE XI PACKING
- EXAMPLE 5
- STAGE I WASHINGS OF THE INSOLUBLE FRACTION
- STAGE II CENTRIFUGATION AND DRYING OF INSOLUBLE FRACTION
- STAGE III CENTRIFUGATION AND DRYING OF INSOLUBLE FRACTION
- STAGE IV RECONSTITUTION OF THE TOBACCO BY IMPREGNATION
- STAGE V TESTING OF THE TOBACCO
- STAGE VI PACLDNG
- TECHNOLOGY SUPPLIERS FOR NICOTINE BASED PRODUCTS
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF TOBACCO WASTE
- SUPPLIERS OF BENZENE
- SUPPLIERS OF LIME POWDER
- SUPPLIERS OF PLANT & MACHINERY
- SUPPLIERS OF REACTION VESSEL
- SUPPLIERS OF INDUSTRIAL FILTERS
- SUPPLIERS OF DISTILLATION UNITS
- SUPPLIERS OF EVAPORATORS
- SUPPLIERS OF TRAY DRYER
- SUPPLIERS OF DIGESTER TANKS
- SUPPLIERS OF CRYSTALLIZATION TRAY
- SUPPLIERS OF CENTRIFUGE MACHINE
- SUPPLIERS OF STORAGE TANK
- SUPPLIERS OF WATER SOFTENING PLANT
- SUPPLIERS OF STEAM BOILERS
- SUPPLIERS OF GENERATOR (D.G. SET)
- SUPPLIERS OF PACKING MACHINE
- SUPPLIERS OF CONVEYOR BELT
- SUPPLIERS OF ELEVATORS, ESCALATORS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
