NICOTINE BASED PRODUCTS (NICOTINE ALKALOID 95%, NICOTINE USP/EP, NICOTINE POLACRILEX, NICOTINE BITARTRATE DIHYDRATE)
[CODE NO.4324]
From harvesting of tobacco to manufacture of products, large quantities of waste materials comprising rejected leaves broken bits of lamina nidribs, stalks and stems accumulate such materials however can be utilized with considerable benefit. Nicotine and tobacco seeds are by far the most important by products derived from tobacco waste.
In addition many other chemicals like nicotine acid, nicotine sulphate, rutin, pectic and certain organic acids can be produced from these wastes.
The average nicotine content in Indian tobacco waste is 1-3% waste containing even less than 2 percent nicotine can be utilized. A simple and economic process by which about 95% of the nicotine present in tobacco waste can be recovered as nicotine sulphate has been developed by National Chemical Laboratory, Poona, and is being commercially exploited by Tobacco By Products Ltd., Guntur Urvakunj Tobacco by Products, Dharmaj (Gujarat) is also one of the nicotine sulphate manufacturing units.
Tobacco Exports from India and Key Markets
• The tobacco export in the month of August 2021 was US$ 72.28 million and the total export during April 2021 to August 2021 was 386.08 million.
• The tobacco export in the month of March 2021 was US$ 85.52 million and the total export during FY21 was US$ 875.09 million.
• In FY21, export of unmanufactured tobacco stood at US$ 517.54 million.
• The total export of flue-cured Virginia (FCV) tobacco in July 2021, was US$ 18.7 million, while for a period from April 2021 to July 2021, it was US$ 139.6 million.
• India export unmanufactured tobacco primarily to Belgium, Korea, Nigeria, Egypt and Nepal. Western Europe is a key market for Indian tobacco export.
Foreign Direct Investment in Tobacco Industry in India
In August 2020, the parliamentary panel proposed permitting regulated foreign direct investment in India’s tobacco production and cigarette manufacturing to stimulate agricultural exports.
The panel proposed establishment of tobacco farms dedicated to exports only to improve outward shipments and to provide benefits to farmers. It also suggested to provide export incentives for tobacco and tobacco products.
Tobacco Board
The Tobacco Board of India is a facilitator for tobacco growers, traders and exporters. By creating synergies between these stakeholders, the Board fosters a vibrant enterprise, with a deep social conscience and strong national commitment. The Board estimates demand and regulates the production of FCV tobacco to match demand to ensure a fair price for the produce. It assists tobacco farmers in securing crop loans, quality seeds, fertilisers and other critical inputs, and also counsel’s farmers on GAP to produce quality tobaccos to meet the evolving international demand. In addition, the Board conducts auction for the sale of tobacco in a competitive and transparent environment. On the export front, the Board strives to improve the existing markets and develop new markets for Indian tobacco and tobacco products by undertaking brand building exercises and participation in international tobacco exhibitions.
COST ESTIMATION
Plant Capacity 1.76 MT/Day
Land & Building (5000 sq.mt.) Rs. 10.69 Cr
Plant & Machinery Rs. 1.58 Cr
Working Capital for 3 Months Rs. 19.57 Cr
Total Capital Investment Rs. 32.15 Cr
Rate of Return 82%
Break Even Point 20%
INTRODUCTION
TOBACCO EXPORTS FROM INDIA AND KEY MARKETS
FOREIGN DIRECT INVESTMENT IN TOBACCO INDUSTRY IN INDIA
TOBACCO BOARD
USES AND APPLICATION OF NICOTINE BITARTRATE DIHYDRATE
PROPERTIES OF NICOTINE SULPHATE
HAZARD AND SHIPPING REGULATION:-
APPLICATION OF NICOTINE POLACRILEX
ADVANTAGE OF NICOTINE POLACRILEX
NICOTINE POLACRILEX/RESINATE USP/EP 20%
NICOTINE POLACRILEX/RESINATE USP/EP 15%
USES AND APPLICATION OF NICOTINE ALKALOID 95%
NICOTINE ALKALOID 95%
SPECIFICATIONS
OTHER INFORMATION
PROPERTIES OF NICOTINE POLACRILEX 20%
PRODUCT SPECIFICATION:
COMPOSITION:
MARKET OVERVIEWOF NICOTINE AND NICOTINE PRODUCTS IN INDIA
NICOTINE/NICOTINE DERIVATIVES FROM TOBACCO:
NICOTINE AND ITS COMMERCIALLY IMPORTANT DERIVATIVES:
STATUS OF TOBACCO WASTE BASED INDUSTRIES IN INDIA
COMMERCIAL ASPECTS OF NICOTINE SULPHATE & NICOTINE DERIVATIVES
CONCLUSIONS AND RECOMMENDATIONS:
COMMERCIALLY IMPORTANT NICOTINE DERIVATIVES AND PRODUCTS AT PRESENT ARE:
SOME OF THE IMPORTANT PATENTED PROCESS INCLUDES:
RECOMMENDATIONS:
MARKET OVERVIEW OF NICOTINE GUMS
PRESENT MANUFACTURERS/SUPPLIERS OF NICOTINE BASED PRODUCTS
DETAILS OF NICOTINE 95% MANUFACTURE
MASS BALANCE AS PER BATCH QUANTITY
MASS BALANCE/MONTH
PROCESS
DETAILS OF NITONINE USP/EP MANUFACTURE
CHEMICAL REACTION
MASS BALANCE PER BATCH
MASS BALANCE PER MONTH
PROCESS
DETAILS OF NICOTINE PLACRILEX MANUFACTURE
MASS BALANCE AS PER BATCH QUANTITIES
MASS BALANCE/MONTH
PROCESS
MANUFACTURE OF NICOTINE API
MASS BALANCE SHEET FOR NICOTINE
OUTPUT/KGS OF PRODUCT (KGS)
MANUFACTURING PROCESS OF NICOTINE POLACRILEX (USP/EP)
CAP-300KGS PER BATCH
MASS BALANCE PER BATCH
BATCH SIZE: 0.3 TON OR 300 KGS
NO OF BATCH: 8.3 PER MONTH
MASS BALANCE PER BATCH
MASS BALANCE PER MONTHSFOR NICOTINE OLACRILEX USP/EP CAP: 4 TONS /MONTH
MANUFACTURING PROCESS OF NICOTINE BITARTRATE DIHYDRATE
CHEMICAL REACTION
MATERIAL BALANCE SHEET FOR NICOTINE BITARTRATE DIHYDRATE
OUT/KGS OF PRODUCT (KGS)
PROCESS DETAILS OF NICOTINE (USP)
PROCESS FLOW DIAGRAM
PROCESS FLOW DIAGRAM FOR NICOTINE
PROCESS FLOW DIAGRAM FOR NICOTINE POLACRLEX
PROCESS FLOW DIAGRAM FOR NICOTINE DITARTRATE DIHYDRATE
IMPLEMENTATION SCHEDULE:-
TECHNOLOGY SUPPLIERS FOR NICOTINE BASED PRODUCTS
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT & MACHINERY
SUPPLIERS OF REACTION VESSEL
SUPPLIERS OF INDUSTRIAL FILTERS
SUPPLIERS OF DISTILLATION UNITS
SUPPLIERS OF EVAPORATORS
SUPPLIERS OF DIGESTER TANKS
SUPPLIERS OF CRYSTALLIZATION TRAY
SUPPLIERS OF CENTRIFUGE MACHINE
SUPPLIERS OF STORAGE TANK
SUPPLIERS OF WATER SOFTENING PLANT
SUPPLIERS OF STEAM BOILERS
SUPPLIERS OF GENERATOR (D.G. SET)
SUPPLIERS OF PACKING MACHINE
SUPPLIERS OF CONVEYOR BELT
SUPPLIERS OF ELEVATORS, ESCALATORS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
