NICKEL FERRO ALLOY PROCESSING PLANT
[EIRI/EDPR/4623] J.C.: 2840US$
The global steel production has increased continuously over the last few years and this trend is expected to continue in the years to come. The global crude steel output has been growing at about 5%and is expected to grow at a similar rate overall. The steel growth in India has been higher and is expected to grow @7%till 2030 by when the production is expected to reach about 230 million tones. This consistent growth of crude steel production will have a direct correlation with the demand for ferro alloys i.e. Ferro Chrome, Silico Manganese and Ferro Manganese. Demand for Ferro Alloys is directly linked to steel production level. Looking at the projection of demand for steel and ferro alloys it can be realized that there remains a considerable gap between demand and supply of steel as well as ferro alloys by 2020-11. To meet the demand, new capacities have to be created.
Ferroalloys are one of the important inputs in the manufacture of alloys and special steel. They are used as deoxidisers and alloy additives in the steel manufacturing process. They impart special properties to steel. The alloys provide increased resistance to corrosion, improve hardness & tensile strength at high temperature, impart wear and abrasion resistance and increases creep strength etc.
Ferroalloys are a group of materials which are alloys of iron that contain a high percentage of one or more nonferrous metals as alloying elements. These alloys are used for the addition of these other elements into liquid metal. They are normally used as addition agents. More than 85% of ferroalloys produced are used primarily in the manufacture of steel.
Ferroalloys are usually classified into two main categories namely (i) bulk ferroalloys and (ii) noble or special ferroalloys. Noble ferroalloys are of high value and consumed in low proportions. These ferroalloys are one of the vital inputs required for the production of special types of steels and are used as additive inputs especially in the production of alloy and special steels.
Noble ferroalloys (Fig 1) are ferro nickel (Fe-Ni), ferro molybdenum (Fe-Mo), ferro vanadium (Fe-V), ferro tungsten (Fe-W), ferro niobium (Fe-Nb), ferro titanium (Fe-Ti), ferro aluminum (Fe-Al), ferro boron (Fe-B). There are some noble ferroalloys which are having more than one nonferrous metal as alloying elements. Examples are ferro silico magnesium (Fe-Si-Mg), ferro silico zirconium (Fe-Si-Zr), ferro nickel magnesium (Fe-Ni-Mg) etc.
COST ESTIMATION
Plant Capacity 402.299 MT/Day
Land & Building (20 Acres) US$ 14.51 Lac
Plant & Machinery US$ 35.00 Lac
Working Capital for 1 Month US$ 10.17 Lac
Total Capital Investment US$ 61.17 Lac
Rate of Return 11%
Break Even Point 82%
CONTENTS
INTRODUCTION
KEY GLOBAL PLAYERS
USES AND APPLICATION
PROPERTIES
KEY COMPANIES & MARKET SHARE INSIGHTS
MANUFACTURERS/COMPETITORS
MANUFACTURING PROCESS
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERY
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED
IN THE PROJECT REPORT
UTILITIES
WASTE TREATMENT
DOCUMENTS REQUIRED FOR LICENSES
ORGANIZATION CHART
TURNKEY CONSULTANT
IMPLEMENTATION SCHEDULE
PLANT LOCATION
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
