NET MANUFACTURING UNIT
[EIRI/EDPR/4129] J.C. 2275XL
INTRODUCTION
Agrotech: Agrotextiles is a major segment of Technical Textiles and contributes to more than 21% of the technical textile sector in India. Agro technical textile is divided into 4 main segments.
Agrotech includes textile products used in agriculture, horticulture (including floriculture), fisheries and forestry.
Applications for technical textiles in agriculture include all activities concerned with the growing and harvesting of crops and animals.
It includes diverse items such as, ropes, shade fabrics, mulch mats, woven and non-woven covers for crops, bird protection nets, etc.
These textiles are driving the sector profitably by improving the productivity and reducing the need for chemicals.
COST ESTIMATION
Plant Capacity 2 MT/Day
Land & Building (20,000 sq.ft.) Lease
Plant & Machinery Rs. 4.69 Cr
Working Capital for 1 Month Rs. 1.11 Cr
Total Capital Investment Rs. 6.77 Cr
Rate of Return 23%
Break Even Point 68%
CONTENTS
INTRODUCTION
AGROTECH PRODUCTS
AGRO-TEXTILES FOR PRODUCTION OF CROPS
NETS/WIND BREAKS
AGRO-TEXTILES FOR HORTICULTURE & FLORICULTURE
AGRO-TEXTILE FOR ANIMAL HUSBANDRY
AGRO-TEXTILES FOR FISHING AND AQUACULTURE NETS
TARGET OF 20 MILLION TONNES BY 2022-23
OVERALL FISH PRODUCTION INCREASED BY OVER 38% IN SIX YEARS
ANNUAL AVERAGE GROWTH RATE IS ONLY 6.8%
ANDHRA PRADESH ACCOUNTS FOR MORE THAN A QUARTER OF INDIA’S FISH PRODUCTION
SHADE NET
ADVANTAGE AND APPLICATION OF SHADE NET
ADVANTAGES OF SHADE NETS
APPLICATIONS
AGRICULTURAL AND HORTICULTURAL USES
ANTI-HAIL NETTING PURPOSES
GENERAL PURPOSES
RAW MATERIAL FOR NETS AND TWINE
A) SYNTHETIC FIBERS
B) NATURAL FIBERS
DENIER
COUNT
GRAVITY
MATERIALS
NYLON
NYLON MULTIFILAMENT
NYLON MONOFILAMENT
POLYESTER
TWINE
TYPES OF FISHING NETS
BOTTOM TRAWL
CAST NET
CORACLE NET FISHING
DRAGNET
DRIFT NET
DRIVE-IN NET
FIXED GILLNET (ON STAKES)
FYKE NET
GHOST NET
GILLNET
HAND NET
LANDING NET
LAVE NET
LIFT NET
MIDWATER TRAWL
PLANKTON NET
PURSE SEINE
PUSH NET
SEINE NET
SHORE-OPERATED LIFT NET
SURROUNDING NET
TANGLE NET
FISHING NETS
PRODUCT CHARACTERISTICS
MARKET DYNAMICS AND KEY GROWTH DRIVERS – FISHING INDUSTRY IN INDIA
RAW-MATERIALS AND MACHINERY FOR MANUFACTURING FISHNETS
SHADE NETS/FABRICS
PRODUCT CHARACTERISTICS
KEY APPLICATION AREAS OF SHADE-NETS
TYPES OF NETS
PROPERTIES AND CHARACTERISTICS
MARKET SURVEY
INTRODUCTION TO TECHNICAL TEXTILE INDUSTRY
INDIAN TEXTILE INDUSTRY
INTRODUCTION
MARKET SIZE
INVESTMENT
GOVERNMENT INITIATIVES
OVERVIEW OF INDIAN TEXTILE INDUSTRY
GLOBAL TECHNICAL TEXTILE INDUSTRY
INDIAN TECHNICAL TEXTILE INDUSTRY
AGROTECHNICAL TEXTILES
KEY MANUFACTURERS IN THE SEGMENT
SHADE NETS:
MULCH MATS:
ANTI-HAIL NETS AND BIRD PROTECTION NETS
CROP COVERS
FISH NETS
DEMAND AND SUPPLY
NEED FOR FISHING NETS
FISHING NET MANUFACTURE
SUPPLY – DEMAND GAP
MANUFACTURING PROCESS OF FISHNET (HDPE) FROM GRANULES
FISHING NETS
1. PROCUREMENT OF RAW MATERIAL
2. MELTING PP/HDPE GRANULES
3. SPINNING
4. COOLING AND STRETCHING FOR MAKING SINGLE YARN
5. PLYING
6. TWINING AND WINDING
7. NETTING
8. LENGTH/DEPTH STRETCH
9. QUALITY CHECK
10. BUNDLING & PRESSING
11. PACKING& DISPATCH
FISHING ROPES
PROCUREMENT OF RAW MATERIAL
MELTING PP GRANULES
SPINNING
COOLING AND STRETCHING FOR MAKING SINGLE YARN
PLYING
ROPE TWISTING AND WINDING
PACKING
PROCESS FLOW DIAGRAM
PROCESS TO MANUFACTURE FISH NET (KNOTTED & KNOTLESS TYPE)
LOOP FORMATION
METHOD FOR DESIGNATION KNOTTED NETTING FOR FISHING NETS
SIZE OF NETTING & SPECIAL FEATURES
DESIGNATION OF KNOTTED NETS
PRINCIPAL CHARACTERISTICS OF NETTING
INDICATION OF USE
MANUFACTURE
TYPE OF KNOT
DIRECTION OF STRETCH
SIZE OF NETTING
NETTING YARNS
FINISH OF NETTING
PACKING OF NETTING
PROCESS FLOW SHEET
METHOD OF MONOFILAMENT MOLDING
MONOFILAMENT MOLDING
MONOFILAMENT MOLDING DEVICE
EXTRUSION UNIT
TYPES OF DIES
COOLING UNIT
ELONGATION UNIT
ANNEALING UNIT
WINDING UNIT
MONOFILAMENT MOLDED PRODUCTS
LIST OF MACHINERY & EQUIPMENT’S
75MM MONOFILAMENT EXTRUSION PLANT FOR HDPE
THE STANDARD EXTRUDES CONSISTS
KEY FEATURES
EXTRUDER:
HOPPER LOADER
DIE HEAD
QUENCHING TANK
GODET-I
ORIENTATION HOT WATER BATH WITH PANEL
GODET-II
ELECTRICAL CONTROL PANEL
METHOD OF TEST FOR THE DETERMINATION
OF MESH SIZE FOR FISHING NET
SCOPE
REFERENCES
TERMINOLOGY
ACTIVE FISHING GEAR
DANISH SEINE
PASSIVE FISHING GEAR
PURSE SEINE
TRAWL
PRINCIPLE
APPARATUS
MEASURING FORCE
REQUIREMENTS FOR TESTING
GENERAL
ATMOSPHERE FOR TESTING
TESTING IN THE WET STATE
PROCEDURE
CALCULATION AND EXPRESSION OF RESULTS
TEST REPORT
FISHING NET APPLICATION AREA’S
AGROTECH (AGRO TEXTILES)
BIRD PROTECTION NETS
PLANT NETS
MONOFIL NETS
ROOT BALL NETS
INSECT PROTECTION NET
WEED CONTROL FABRIC
FRUIT COVERS
PACKTECH (PACKAGING TEXTILES)
LENO BAGS
BUILDTECH (CONSTRUCTION TEXTILES)
SCAFFOLDING NETS
SPORTECH (SPORTS TEXTILES)
SPORTS NETS
SPORTS COMPOSITES MARKET
ARTIFICIAL TURF
AGROTECH
SPORTECH
FUTURE MARKET PROJECTIONS
B.I.S. SPECIFICATION
IS: 4401: 1981
IS: 4402: 1967
IS: 4641-1968
HEADQUARTERS
SALES OUTLETS ADDRESS
TELEPHONE NO/FAX/E-MAIL
TYPES OF KNOT USED IN NEETING
SINGLE KNOT
DOUBLE KNOT
MESH SIZE
DEPTH
LENGTH
SELVAGE
MARKET OVERVIEW OF TECHNICAL TEXTILE
GLOBAL TECHNICAL TEXTILES MARKET
AGRO TEXTILES MARKET IN INDIA
MAJOR PLAYERS IN INDIA
INDIA’S ADVANTAGE IN GROWING AS A GLOBAL MANUFACTURING HUB
RAW MATERIAL
MANPOWER AVAILABILITY AND COST
POWER COST AND LENDING RATES
FOREIGN MACHINE MANUFACTURERS
INDIAN MACHINE MANUFACTURERS
MAIN RAW MATERIALS SUPPLIERS
SUPPLERS OF OTHER RELATED PLANT & MACHINERY
BOBBIN WINDER
HOT WATER BATH
REACTION VESSEL
SUPPLIERS OF RAW MATERIALS
HDPE GRANULES
MASTER BATCHES
PRESENT MANUFACTURERS/SUPPLIERS OF FISHNET
MANPOWER REQUIRMENT
GENERAL
BASIS OF ESTIMATION
WORKING
TOTAL MANPOWER AND PAYROLL
RAW MATERIALS
UTILITIES (EQUIPMENTS)
UTILITIES
WATER FACILITIES
WATER TREATMENT PLANT
STEAM GENERATING SYSTEM
REFRIGERATION SYSTEM
PIPING AND INSULATION
POWER
ELECTRICALS & POWER CONTROLS
REQUIREMENT OF POWER
CONNECTED ELECTRICAL LOAD AT A GLANCE
EFFLUENT TREATMENT AND DISPOSAL
INTRODUCTION
STANDARDS
TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE
WASTE TREATMENT
PRIMARY TREATMENT
ANAEROBIC TREATMENT
SECONDARY TREATMENT
TERTIARY TREATMENT
SOLIDS CONCENTRATION
PRINCIPLES OF PLANT LAYOUT
STORAGE LAYOUT
EQUIPMENT LAYOUT
SAFETY
PLANT EXPANSION
FLOOR SPACE
UTILITIES SERVICING
BUILDING
MATERIAL-HANDLING EQUIPMENT
RAILCOADS AND ROADS
PLANT LOCATION FACTORS
PRIMARY FACTORS
SPECIFIC FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
DEPRECIATION
FIXED ASSETS
WORKING CAPITAL
BREAK-EVEN POINT
OTHER FIXED EXPENSES
MARGIN MONEY
TERM LOANS
TOTAL LOAD
POWER CONSUMED IN KWH
LAND AREA/MAN POWER RATIO
SWOT ANALYSIS
STRENGTHS
WEAKNESSES
OPPORTUNITIES
THREATS
ORGANIZATION CHART
PLANT LATOUT
LIST OF CONSULTANTS FOR TECHNICAL KNOW HOW
IMPLEMENTATION SCHEDULE
LICENSES REQUIRED
MACHINERY PHOTOGRTAPHS
RAW & FINAL PRODUCTS PHOTOGRAPHS
QUALITY CONTROL OF FISHING NET
TESTING FACILITIES/CERTIFICATIONS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)