MONO CRYSTALLINE PV SOLAR PANEL (CAP: 6660 NOS/YEAR)
[EIRI/EDPR/4482] J.C.: 2697XL
The power generated by a single cell is small and therefore several cells are interconnected in series/parallel combination to get the required voltage and current. When a number of solar cells are connected in series to get a specific voltage the unit so formed is called as Solar Module. Charging batteries is the primary use of SPV module. Therefore normally 36/60/72/144 cells are joined in series to form a standard module, which is capable of charging 12/24/36 volts battery
COST ESTIMATION
Plant Capacity 22.2 Nos/Day
Land & Building (500 sq.mt.) Rs. 46.20 Lac
Plant & Machinery Rs. 42.50 Lac
Working Capital for 2 Months Rs. 1.02 Cr
Total Capital Investment Rs. 2.09 Cr
Rate of Return 23%
Break Even Point 66%
CONTENTS
INTRODUCTION
CONSTRUCTION OF PV MODULE
THE 6 MAIN COMPONENTS OF A SOLAR PANEL
PV CELLS
A MONOCRYSTALLINE SOLAR CELL
GLASS
FRAME
EVA FILM
BACKSHEET
JUNCTION BOX
BYPASS DIODES
NUMBER OF CELLS IN MODULE
SOLAR PV MODULE SPECIFICATION
(A) MECHANICAL SPECIFICATION
(B) ELECTRICAL SPECIFICATION
DESIGN IMPLICATION:
TYPES OF SOLAR PV MODULE
CRYSTALLINE SILICON PV MODULE
(I) SINGLE CRYSTALINE (MONO-CRYSTALLINE)
CONSTRUCTION
TECHNICAL SPECIFICATION
ADVANTAGES OF MONOCRYSTALLINE PV MODULE
DISADVANTAGES
APPLICATIONS OF MONOCRYSTALLINE SOLAR PANELS
(II) POLY-CRYSTALLINE (MULTI CRYSTALLINE)
CONSTRUCTION
ADVANTAGES OF POLYCRYSTALLINE PV MODULE
DISADVANTAGES OF POLYCRYSTALLINE SOLAR PANELS
APPLICATIONS OF PHOTOVOLTAIC SOLAR PANELS
ADVANTAGES OF PV PANEL
DISADVANTAGES OF PV PANEL
USES AND APPLICATION OF PV POWER PLANT
APPLICATIONS OF MONOCRYSTALLINE SOLAR PANELS
APPLICATIONS OF POLYCRYSTALLINE SOLAR PANELS
AGRICULTURE
INDUSTRY, TELECOMMUNICATIONS & PUBLIC SERVICES
HEALTH
RESIDENTIAL
B.I.S. SPECIFICATION
PROCESS FLOW CHART FOR SOLAR PANEL
FABRICATION PROCESS OF MONOCRYSTALLINE SOLAR PV MODULE
A. SOLAR CELL
B. EVA (ETHYLENE VINYL ACETATE)
ENCAPSULANT’S (EVA) REQUIREMENTS:
C. BACK SHEET
REQUIREMENTS OF REAR SURFACE:
D. GLASS
REQUIREMENTS:-
E. JUNCTION BOX WITH BYPASS DIODES AND CONNECTING CABLES JUNCTION
F. CONNECTING RIBBON TWO TYPES OF CONNECTING RIBBON ARE
G. SILICONE SEALANT
SEALANT
H. SHORT & LONG FRAMES (BACKBONE OF THE MODULE STRUCTURE)
PLANT AND MACHINERY
(FOR FULLY AUTOMATED PLANTS)
(1) CELL TESTER
(2) TABBING & STRINGING MACHINE
(3) LAYUP MACHINE
(4) MODULE LAMINATOR
(5) MODULE TESTER
(6) LASER INSPECTION MACHINE
INDIAN MARKET OVERVIEW
SOME OF THE MAJOR IMPROVEMENTS ARE:
GREEN IRRIGATION TRAJECTORY
INTEGRATING SMALL, MARGINAL FARMERS
GLOBAL MARKET OVERVIEW
TECHNOLOGY INSIGHTS
APPLICATION INSIGHTS
ROOFTOP SOLAR PHOTOVOLTAIC (PV) MARKET SIZE
GLOBAL MARKET POSITION
INTRODUCTION
NEW US ELECTRICITY-GENERATING CAPACITY ADDITIONS, 2010-H1 2021
SUPPLY CHAIN CONSTRAINTS LEAD TO PRICE INCREASES FOR EVERY
SOLAR SEGMENT
US SOLAR SYSTEM PRICING BY QUARTER, 2015-H1 2021
WRO AND POSSIBLE TRADE ACTIONS PRESENT POTENTIAL
DOWNSIDE RISKS
FEDERAL ACTION ON SOLAR POLICY RIDES ON THE BUDGET
RECONCILIATION BILL
STATE SOLAR PV INSTALLATION RANKINGS, H1 2021
RESIDENTIAL INSTALLATIONS AND FORECAST, 2015-2026
COMMERCIAL SOLAR INSTALLATIONS AND FORECAST, 2015-2026
COMMUNITY SOLAR INSTALLATIONS AND FORECAST, 2015-2026
UTILITY PV INSTALLATIONS AND FORECAST, 2015-2026
PRINCIPLES OF PLANT LAYOUT
STORAGE LAYOUT:
EQUIPMENT LAYOUT:
SAFETY:
PLANT EXPANSION:
FLOOR SPACE:
UTILITIES SERVICING:
BUILDING:
MATERIAL-HANDLING EQUIPMENT:
RAILROADS AND ROADS:
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE
SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
SUPPLIERS OF MONOCRYSTALINE PV SOLAR PV PANEL
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF SOLAR CELL
SUPPLIERS OF EVA ENCAPSULATE
SUPPLIERS OF TEMPERED GLASS
SUPPLIERS OF ALUMINIUM FRAMER
SUPPLIERS OF JUNCTION BOXES
SUPPLIERS OF SILICON GEL
SUPPLIERS OF THERMO PLASTIC BACK SHEET
SUPPLIERS OF COMPELETE PRODUCTION PLANT FOR PV PANNEL
SUPPLIERS OF POWER TRANSFORMER
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
