MONO CARTON MANUFACTURING
[EIRI/EDPR/4760] (J.C.: 2980XL)
INTRODUCTION
Folding cartons also have a plethora of printing and unique finishing options available to choose from. As mentioned in this guide, printing options include offset, digital and flexographic printing, allowing excellent colors, unique textures and visual effects. For special finishes, this packaging option offers things such as:
• UV Coating
• Spot UV Coating
• Lamination
• Embossing/Debossing
• Die Cutting/Scoring
• Glitter/Pigment Sprinkles
• Foil Stamping
Even options for certified grades of paperboard material are available to accommodate food and medical industry standards!
But though these many benefits are heavily in favor of folding cartons, there are still a few minor disadvantages compared to other options. The strength and durability, for example, can be a disadvantage, but foldable cartons can still be solid and reliable with additional inserts. However, compared to the more sturdy rigid and corrugated boxes, they may not be as protective of the product inside.
Additionally, due to the limitations of cutting machinery, thickness is limited to 0.81 mm, which makes it difficult for this packaging option to hold significantly weighty products.
And though we did mention that folding cartons are sustainable, on the other hand, some packages tend to be challenging to assemble and are often improperly thrown away after a single use, increasing waste and counterbalancing the fact that this option should be eco-friendly.
COST ESTIMATION
Plant Capacity 5 MT/Day
Land & Building (1000 sq.mt.) Rs. 1.90 Cr
Plant & Machinery Rs. 11.13 Cr
Working Capital for 1 Month Rs. 1.13 Cr
Total Capital Investment Rs. 14.38 Cr
Rate of Return 17%
Break Even Point 68%
CONTENTS
INTRODUCTION
PROS AND CONS OF FOLDING CARTON PACKAGING
TYPES OF MONO CARTONS
TUCK END AUTO-BOTTOM FOLDING CARTON BOX
SNAP BOTTOM OR LOCK BOTTOM BOX FOLDING CARTON BOX
STRAIGHT TUCK END FOLDING CARTON BOXES
REVERSE TUCK END FOLDING CARTON BOXES
PAPER FOLDING CARTON SLEEVE
DOUBLE WALL TRAY AND LID BOXES, OR TWO-PIECE BOXES
CUSTOM FOLDING CARTON BOX WITH CUSTOM INSERT
DIFFERENCE IN FOLDING CARTON VS RIGID VS CORRUGATED
VARIENTS OF MONO CARTON
STRAIGHT TUCK END MONO CARTON
BAG-IN-BOX-MONO CARTON
LINED MONO CARTON
WINDOW PATCH MONO CARTON
AUTO LOCK BOTTOM MONO CARTON
PASTED LOCK BOTTOM MONO CARTON
REVERSE TUCK END MONO CARTON
INDIAN PACKAGING INDUSTRY
B.I.S. SPECIFICATION
MARKET POTENTIAL OF MONO CARTON
MONO CARTON MARKET ANALYSIS
SEQUENCES IN FOLDING CARTON MANUFACTURE
MANUFACTURING PROCESS OF MONO CARTON
FOLDING CARTON PRODUCTION PROCESS
DIE-LINES AND SHEET LAYOUT:
SHEETING AND PRINTING:
POST-PRESS FINISHES:
DIE-CUTTING:
FOLDING AND GLUING:
USES AND APPLICATION OF MONO CARTON
FOLDING CARTON
MARKET OVERVIEW OF MONO CARTON
GLOBAL MARKET TRENDS OF MONO CARTON
GROWING DEMAND FOR FOLDING CARTON PACKAGING IN INDIA AND SOUTHEAST ASIA
CONSOLIDATION TO CONTINUE IN PAPER PRODUCTION AND CONVERSION SEGMENTS
A FEW LARGE PLAYERS, ALONG WITH MANY SMALL COMPANIES
MANUFACTURERS/SUPPLIERS OF MONO CARTON
INNOVATION IN FOLDING CARTON
PROCESSING DETAILS OF MONO CARTON
THE FOLDING CARTON MANUFACTURING PROCESS OVERVIEW
1. DIE-LINES AND SHEET LAYOUT
2. SHEETING & PRINTING
3. POST-PRESS FINISHES
4. DIE-CUTTING
5. FOLDING/GLUING
TYPES OF MONO CARTON
MONO CARTONS
FOLDING CARTONS
LITHO-LAMINATED CARTONS
E FLUTED
G FLUTED
PLASTIC CARTONS
COSMETICS
FRAGRANCES
HEALTHCARE
RIGID BOXES
STEPS IN FOLDING CARTON MAKING
PACKAGE DESIGN
LAYOUT
DIE MAKING
SHEETING
A WORD ABOUT “GRAIN”
PRINTING
SCREEN PRINTING BASIC
PRE-PRESS
THE FOUR PRIMARY PRINTING PROCESSES
CUTTING & CREASING
OTHER FINISHING
FOIL STAMPING
EMBOSSING/DEBOSSING
WINDOWING
LIST OF LAB EQUIPMENTS FOR PRODUCT ANALYSIS
ADDRESSES OF PLANT & MACHINERY SUPPLIERS
COMPLETE PLANT AND MACHINERY SUPPLIERS FOR AND MONO CARTON
ADDRESSES OF RAW MATERIALS SYPPLIERS
SYPPLIERS OF PRINTING INKS
LIST OF LAB EQUIPMENTS FOR PRODUCT ANALYSIS
CARTON & MONO CARTON INDUSTRY CONSULTANT IN INDIA
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
