METAL BEAM CRASH BARRIER-W BEAM, THRIE BEAM & CRASH TESTED MANUFACTURING PLANT
[EIRI/EDPR/4536] J.C.: 2753XL
INTRODUCTION
Crash barriers are designed to withstand the impact of vehicles of certain weights at certain angle while traveling at the specified speed. They are expected to guide the vehicle back on the road while keeping the level of damage to vehicle as well as to the barriers within acceptable limits. Ideally a crash barrier should present a continuous smooth face to an impacting vehicle, so that the vehicle is redirected, without overturning, to a course that is nearly parallel to the barrier face and with a lateral deceleration, which is tolerable to the motorist. To achieve these aims the vehicle must be redirected without rotation about both its horizontal or vertical axis (that is, without ‘spinning out’ or overturning), and the rate of lateral deceleration must be such as to cause the minimum risk of injury to the passengers.
Crash barriers of appropriate type are installed at accident prone locations especially at locations like valley sides of hilly roads, high embankments, sharp/blind curves etc. These are very useful in absorbing impact energy of the hitting vehicles and reducing the severity of the accidents. Various important considerations that go into the safety barriers are, they should contain the impacting vehicles and redirect them without allowing the crash barriers penetrating in to the vehicles or allowing the vehicles to volt over the crash barriers. To reduce the severity of the accident, the vehicle should remain upright after the impact. When the vehicle hits the crash barrier, it should not deflect for a distance more than the space available for the deflection. The crash barriers should have height & length above the minimum required height & length so that the crash barrier is able to withstand the impact of the vehicle without the entire crash barrier getting thrown off.
COST ESTIMATION
Plant Capacity 198 MT/Day
Land & Building (6500 sq.mt.) Rs. 7.36 Cr
Plant & Machinery Rs. 2.24 Cr
Working Capital for 2 Months Rs. 16.71 Cr
Total Capital Investment Rs. 26.74 Cr
Rate of Return 38%
Break Even Point 31%
CONTENTS
INTRODUCTION
THE OTHER FUNCTIONS OF THE CRASH BARRIER ARE AS FOLLOW:
TYPES OF CRASH BARRIERS
1. W-BEAM TYPE CRASH BARRIER
THIS W-TYPE CRASH BARRIER IS FURTHER CLASSIFIED AS PER BELOW:-
2. THRIE BEAM TYPE CRASH BARRIER
USES AND APPLICATION OF CRASH BARRIER
5. ENHANCING SAFETY ON THE ROADS:
6. HELP IN MINIMIZING THE IMPACT OF COLLISIONS:
7. NEED VERY LESS MAINTENANCE:
8. HIGH VISIBILITY:
9. STRONG AND DURABLE:
B.I.S. SPECIFICATION
PROCESS FLOW CHART
PRODUCTION PROCESS
1. PROCUREMENT OF RAW MATERIAL
2. DECOILING
3. SHEET STRAIGHTENING (LEVELLER)
4. SHEARING
5. SEGREGATION OF SHEET
6. PUNCHING
7. ROLL FORMING
8. CUTTING PRESS
9. DIMENSIONAL CHECKING
10. GALVANIZATION
11. FINAL CHECKING
12. DISPATCH TO SITE
MARKET POSITION
SOME KEY PLAYERS ARE:
GROWTH FACTORS:
SUPPLIER OF CRASH BARRIER
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF M.S SHEET
SUPPLIERS OF M.S NUTS AND BOLTS
SUPPLIER OF PLANT & MACHINERY
SUPPLIERS OF UNCOILING MACHINE
SUPPLIERS OF SHEET LEVELING MACHINE
SUPPLIERS OF PUNCHING PRESS
SUPPLIERS OF POWER PRESS
SUPPLIERS OF SHEARING MACHINE
SUPPLIERS OF ROLLING MACHINE
SUPPLIERS OF FLYPRESS
SUPPLIERS OF BENDING MACHINE
SUPPLIERS OF MECHANICAL PRESS
SUPPLIERS OF COLD ROLL FORMING MACHINE
SUPPLIERS OF MEASURING AND TESTING INSTRUMENTS
SUPPLIERS OF PRECISION MEASURING TOOLS
SUPPLIERS OF NDT INSPECTION EQUIPMENT
SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS
SUPPLIERS OF DG SETS
SUPPLIERS OF EOT CRANES
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF ELECTRIC MOTOR
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP
PLANT LAYOUT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
