MANGO PULP
[EIRI/EDPR/4529] J.C.: 2746XL
Fruit pulp solid mass obtained by extraction or pressing fruits or vegetables. Pulp is categorized basis their storage condition, i.e., in powder or liquid form. In liquid form they can be used as either brine, syrup, or water form. Due to food preference of customer, frozen pulp is also in great demand as all in build nutrition are retained.
As storage of fruit pulp is possible without any much alteration in flavor and nutrient content, has boosted the usage of fruit pulp in various industry. Pulps obtained from fruits are generally used for manufacturing of products such as fruit-based jams, marmaladed, jellies, sweets, beverage, and flavoring agents. It is also widely used as flavoring agent for various bakery, snacks, milk, juice, dairy product, and beverage industry. Now even works on food product enhancement is also going on, in the processing industry segment.
COST ESTIMATION
Plant Capacity 80 Ton/Day
Land & Building (2090 sq.mt.) Rs. 2.19 Cr
Plant & Machinery Rs. 5.89 Cr
Working Capital for 0.2 Months Rs. 3.10 Cr
Total Capital Investment Rs. 11.53 Cr
Rate of Return 50%
Break Even Point 47%
CONTENTS
INTRODUCTION
USES/APPLICATIONS
PROPERTIES AND COMPOSITION
B.I.S. SPECIFICATIONS
SPECIFICATION OF ALBHORSO MANGO PULP
MARKET OVERVIEW
PULP SUPPLY
FRUIT PULP MARKET SEGMENT, BY GEOGRAPHY (%)
FRUIT PULP MARKET SEGMENT - BY APPLICATION
FRUIT PULP MARKET SEGMENT - BY DISTRIBUTION
FRUIT PULP MARKET SEGMENT - BY GEOGRAPHY
FRUIT PULP MARKET DRIVERS
FRUIT PULP MARKET CHALLENGES
FRUIT PULP MARKET INDUSTRY OUTLOOK
REQUIREMENT FOR ENTERING THE EUROPEAN MARKET
WHAT ARE THE REQUIREMENTS?
CONTAMINANT CONTROL IN MANGO PULP/PUREE
PESTICIDE RESIDUES
MICROBIOLOGICAL CONTAMINANTS
LABELLING AND PRODUCT COMPOSITION
QUALITY REQUIREMENTS
PACKAGING OPTIONS
FOOD SAFETY CERTIFICATION
CANNED MANGO PULP
SPECIFICATIONS
MANGO PULP
BRIX DATA OF INPUT/OUTPUT
QUALITY STANDARDS:
MANUFACTURING STEPS/PROCESS FLOW/QUALITY CONTROL/ISSUES
MANGO PULP
PROCESS FLOW
PROCESS SCHEMATIC (TYPICAL)
QUALITY CONTROL
COLOUR
ABSENCE OF DEFECTS
FLAVOUR
NOT ABIDING TO PARAMETERS SUCH AS-
WEIGHT PER PACK
STORAGE RECOMMENDATIONS
AREAS OF CULTIVATION AND PROCESSING:
AVAILABILITY OF RAW MATERIAL
COMPARISON TABLE OF DIFFERENT VARIETIES OF MANGOES
AVERAGE CONSTITUENTS OF RAW MANGO
RAW MANGO
PROCESSING DETAILS OF MANGO PULP
1. FRUIT SELECTION. SEVERAL REQUIREMENTS NEED TO BE MET:
2. WASHING
3. BLANCHING
4. PEELING AND CUTTING
5. PULPING
6. THERMAL TREATMENT
7. ADDITIVES
8. PACKING
9. COOLING
CHEMICAL PRESERVATIVES
LABELLING & LASING
STORAGE
QUALITY CONTROL
ABSENCE OF DEFECTS
FLAVOUR
OUTLINE OF THE CANNING PROCESS
DETAILS OF CANNING
CAN FILLING:-
CLINCHING:-
EXHAUSTING:-
RETORTING OR PROCESSING:-
THESE ARE THREE CHIEF FACTORS WHICH CONTROL THE OPERATION
COOLING:-
LABELING AND STORING:-
SPECIFICATIONS OF LACQUERED TIN CANS
TYPES AND APPLICATIONS OF TIN CANS
BEANS OTHER THAN FRESH GREEN BEANS: BAKED BEANS IN GRAVY
TESTING OF CANS
SEVERAL TYPES OF MECHANICAL DEFECTS MAY BE FOUND IN CANS. THESE ARE GIVEN BRIEFLY BELOW.
MECHANICAL DEFECTS:-
TO CORRECT
SIZE OF CANS:-
MAJOR MACHINERIES (BROAD DETAILS)
MANGO WASHING AND SORTING SECTION
FRUIT CRUSHING PULPING SEPARATING UNIT
CONCENTRATING, STERILIZING AND FILLING SYSTEM
INSTALLATION COMMISSIONING AND TRAINEE PART
SCREW ELEVATOR
WASTE SCREW CONVEYORS
TECHNICAL SPECIFICATIONS:
COLLECTION TANK
SCREW PUMP
ASEPTIC STERILIZER
DESIGN DATA
STEAM:
TOWER WATER:
CHILLED WATER:
ELECTRIC POWER:
GENERAL
CONTROL SYSTEM
FEATURES
COMPOSITION
OPERATIONS
COOLING TOWER
CHILLING PLANT
AIR COMPRESSOR
TWIN PULPER
COOKING KETTLE - STEAM JACKETED KETTLE
FULLY AUTOMATIC COIL TYPE BOILER
PASTEURIZATION SYSTEM: SKID MOUNTED
EFFLUENT TREATMENT/DISPOSAL/STANDARDS
EFFLUENT
EFFLUENT TREATMENT AND DISPOSAL
STANDARDS
TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE
WASTE TREATMENT
PRIMARY TREATMENT
SECONDARY TREATMENT
TERTIARY TREATMENT
SOLIDS CONCENTRATION
TYPICAL WASTE SOLIDS CHARACTERISTICS
EQUIPMENT REQUIREMENT
SUPPLIER OF RAW MATERIALS
COMPOSITION OF MANGO (TYPICAL)
SUPPLIERS OF PLANT AND MACHINERY (INDIA)
PROJECT EXECUTION CONSULTANTS
PROCESS PLANTS
EOT CRANES
D.G. SETS
POWER TRANSFORMERS
COOLING TOWER
ETP PLANTS
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSOR
PLATEFORM WEIGHING MACHINE
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
ELECTRICAL MEASURING INSTRUMENTS
SUBMERSIBLE WATER PUMP
SUPPLIERS OF INSTRUMENTATION & PROCESS CONTROL EQUIPMENTS
FOOD PACKAGING MACHINES
MISCELLANEOUS PACKAGING & LAMINATION MACHINERY
WATER CHILLERS
VEGETABLE PROCESSING PLANT
GENERAL PLANT LAYOUT
PLANT LOCATION FACTORS
GENERATION & MANAGEMENT OF WASTES
WASTE WATER (ESTIMATED)
SOLID WASTE (ESTIMATED)
FLUE GAS (ESTIMATED)
SAFETY REQUIREMENT
ANTICIPATED ENVIRONMENTAL IMPACTS
CONSTRUCTION PHASE
MITIGATION MEASURES (PROPOSED)
SAFETY & OCCUPATIONAL MEASURE
PROPOSED IMPLEMENTATION SCHEDULE
PRELIMINARY PLANT LAYOUT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5-10 YEARS)
