HIGH ALUMINA CEMENT (CAP: 20 MT/DAY)
[EIRI/EDPR/4506] J.C.: 2722XL
High Alumina Cement (HAC), sometimes known as Calcium Aluminate Cement (CAC) or aluminous cement, is composed of calcium aluminates, unlike Portland cement which is composed of calcium silicates. It is manufactured from limestone or chalk and bauxite (Special clay having extremely high alumina content).
High alumina cement is a non-OPC cement, which is produced by burning and grinding the mixture of alumina and calcareous materials to obtain a very reactive and high early strength cement.
As per ASTM C 219, high alumina cement is defined as,
“Calcium aluminate cement is the product obtained by pulverizing calcium aluminate cement clinker; the clinker is a partially fused or a completely fused product consisting of hydraulic calcium aluminates.”
High-strength cement can even hydrate and gain strength below 0°C temperatures. Therefore, HAC can be used for cold weather concreting applications.
COST ESTIMATION
Plant Capacity 20 MT/Day
Land & Building (4500 sq.mt.) Rs. 5.62 Cr
Plant & Machinery Rs. 3.43 Cr
Working Capital for 3 Months Rs. 2.86 Cr
Total Capital Investment Rs. 12.49 Cr
Rate of Return 33%
Break Even Point 59%
CONTENTS
INTRODUCTION
CHARACTERISTICS
USES/APPLICATIONS/ADVANTAGES/DISADVANTAGES
CHEMICAL COMPOSITION
PROPERTIES
BIS SPECIFICATIONS
MARKET OVERVIEW
RAW MATERIALS
RAW MATERIALS AVAILABILITY
MANUFACTURING PROCESS STEPS/PROCESS FLOW
PLANT & MACHINERY (BROADLY)
UTILITY REQUIREMENT (ESTIMATED) - MONTH
PLANT & MACHINERY BROADLY USED FOR THE PROCESS
PLANT & MACHINERY SUPPLIER/TURNKEY CONSULTANTS
WASTE GENERATION & MANAGEMENT/GREEN BELT
SEWAGE AND WASTE WATER EFFLUENT
HEALTH SAFETY AND ENVIRONMENT
ANTICIPATED ENVIRONMENTAL IMPACTS
MITIGATION MEASURES (PROPOSED)
HSE REQUIREMENT
SAFETY & OCCUPATIONAL MEASURE
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
PRELIMINARY LAYOUT
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
