HDPE FISH NET & HDPE TWINE
[EIRI/EDPR/4329] J.C.: 2512XL
INTRODUCTION
An Agro textile is a major segment of Technical Textiles and contributes to more than 21% of the technical textile sector in India. Agro technical textile is divided into 4 main segments. Aggrotech includes textile products used in agriculture, horticulture (including floriculture), fisheries and forestry. Applications for technical textiles in agriculture include all activities concerned with the growing and harvesting of crops and animals. It includes diverse items such as, ropes, shade fabrics, mulch mats, woven and non-woven covers for crops, bird protection nets, etc. These textiles are driving the sector profitably by improving the productivity and reducing the need for chemicals.
COST ESTIMATION
Plant Capacity 2 MT/Day
Land & Building (1855 sq.mt.) Rs. 1.46 Cr
Plant & Machinery Rs. 4.54 Cr
Working Capital for 1 Month Rs. 98.33 Lac
Total Capital Investment Rs. 7.34 Cr
Rate of Return 20%
Break Even Point 70%
CONTENTS
INTRODUCTION
AGRO-TEXTILES FOR PRODUCTION OF CROPS
NETS/WIND BREAKS
AGRO-TEXTILES FOR HORTICULTURE & FLORICULTURE
AGRO-TEXTILE FOR ANIMAL HUSBANDRY
AGRO-TEXTILES FOR FISHING AND AQUACULTURE NETS
TARGET OF 20 MILLION TONS BY 2022-23
OVERALL FISH PRODUCTION INCREASED BY OVER 38% IN SIX YEARS
ANNUAL AVERAGE GROWTH RATE IS ONLY 6.8%
ANDHRA PRADESH ACCOUNTS FOR MORE THAN A QUARTER OF INDIA’S FISH PRODUCTION
ADVANTAGE/APPLICATION
ADVANTAGES OF SHADE NETS
APPLICATIONS
ANTI-HAIL NETTING PURPOSES
GENERAL PURPOSES
RAW MATERIAL FOR NETS AND TWINE
A) SYNTHETIC FIBERS
NOWADAYS THE GREAT MAJORITY OF FISHING NETS ARE MADE OF SYNTHETIC FIBERS.
B) NATURAL FIBERS
NATURAL FIBERS ARE NOW RARELY USED.
DENIER
COUNT
THE MOST POPULAR SIZES OF CUT FIBER USED IN NETS ARE:
GRAVITY
TWINE
FINISHED LENGTHS OF TWINE ARE SPECIFIED AS FOLLOWS:
IN THIS CASE, THE PRODUCTION PROCESS ON THE RING TWISTER WOULD BE AS FOLLOWS:
TYPES OF FISHING NETS
LARGELY USED IN SCHOOLING OF FISH
FISHING NETS
PRODUCT CHARACTERISTICS
FISHING NETS ARE CLASSIFIED AS:
MARKET DYNAMICS AND KEY GROWTH DRIVERS – FISHING INDUSTRY IN INDIA
RAW-MATERIALS & MACHINERY
PROPERTIES AND CHARACTERISTICS
FISHING NET ARE CLASSIFIED AS
MARKET OVERVIEW
AGROTECHNICAL TEXTILES
FUTURE MARKET PROJECTIONS
DEMAND AND SUPPLY
NEED FOR FISHING NETS
MANUFACTURING PROCESS OF FISHNET/TWINE (HDPE)
MANUFACTURING STEPS
PROCUREMENT OF RAW MATERIAL:
MELTING HDPE GRANULES
SPINNING
COOLING AND STRETCHING FOR MAKING SINGLE YARN
PLYING
TWINING AND WINDING:
NETTING
LENGTH/DEPTH STRETCH
QUALITY CHECK
BUNDLING & PRESSING
PACKING& DISPATCH
PROCESS FLOW DIAGRAM
PROCESS TO MANUFACTURE FISH NET (KNOTTED & KNOTLESS TYPE)
CONE OR CHEESE WINDING
DOUBLING & TWISTING
CONE OR CHEESE WINDING
SECTIONAL WARPING
KNITTING
LOOP FORMATION
THE LOOPS ARE FORMED AS FOLLOWS:-
MENDING & CHECKING & CUTTING:-
PACKING, LABELING & MARKETING:-
PROCESS FLOW
TYPES OF KNOT USED IN NETTING
THERE ARE TWO COMMON TYPES OF KNOT USED TO KNIT NETTING;
THE DOUBLE KNOT IS USED PRIMARILY IN GILL NETTING.
MESH SIZE
THERE ARE TWO WAYS OF SPECIFYING MESH SIZE:
DEPTH
LENGTH
SELVAGE
PLANT & MACHINERY (BROADLY)
75MM MONOFILAMENT EXTRUSION PLANT FOR HDPE
THE STANDARD EXTRUDES CONSISTS
KEY FEATURES:
EXTRUDER
REDUCTION GEAR BOX:
HOPPER LOADER
TEST METHOD
SCOPE
REFERENCES
PRINCIPLE
APPARATUS
FOUR SIZES OF GAUGE ARE REQUIRED TO COVER THE FULL RANGE OF MESH SIZES:
MEASURING FORCE
REQUIREMENTS FOR TESTING
GENERAL
ATMOSPHERE FOR TESTING
TESTING IN THE WET STATE
SPECIMENS TO BE TESTED IN THE WET STATE SHALL EITHER BE:
PROCEDURE
MEASURE A MINIMUM OF 20 CONSECUTIVE MESHES.
CALCULATION AND EXPRESSION OF RESULTS
TEST REPORT
THE TEST REPORT SHALL INCLUDE THE FOLLOWING:
MESH GAUGE
BIS SPECIFICATION
EFFLUENT TREATMENT & DISPOSAL
THE WASTE FROM THE BEER PROCESSING OPERATIONS MAY BE CLASSIFIED ON THE BASIS OF:
STANDARDS
TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE
WASTE TREATMENT
PRIMARY TREATMENT
ANAEROBIC TREATMENT
ANAEROBIC TREATMENT HAS THE ADVANTAGES OF
METHANE FERMENTATION IS FAVORED BY A WARM CLIMATE. HOWEVER, ITS MAIN DISADVANTAGES ARE:
SECONDARY TREATMENT
TERTIARY TREATMENT
SOLIDS CONCENTRATION
UTILITY REQUIREMENTS (MONTH – ESTIMATED)
WASTE GENERATION (ESTIMATED)
WATER
WASTE
EMISSION
PLANT & MACHINERY SUPPLIERS (IMPORTED)
PLANT & MACHINERY SUPPLIER (INDIA)
BOBBIN WINDER
REACTION VESSEL
RAW MATERIALS SUPPLIERS
HDPE GRANULES
MASTER BATCHES
PRESENT MANUFACTURERS/SUPPLIERS
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
RAW-MATERIAL SUPPLY:
MARKETS:
POWER AND FUEL SUPPLY:
WATER SUPPLY:
CLIMATE:
SPECIFIC FACTORS
TRANSPORTATION:
WASTE DISPOSAL:
LABOR:
REGULATORY LAWS:
TAXES:
SITE CHARACTERISTICS:
COMMUNITY FACTORS:
VULNERABILITY TO WARTIME ATTACK:
FLOOD AND FIRE CONTROL:
PROJECT MANAGEMENT
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
ANTICIPATED ENVIRONMENTAL IMPACTS
CONSTRUCTION PHASE
OPERATION PHASE
HEALTH SAFETY & ENVIRONMENT
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)
PRELIMINARY PLANT LAYOUT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
