HDPE DRUMS (200L)
[EIRI/EDPR/4333] J.C.: 2516XL
INTRODUCTION
In India the consumer packing is undergoing a dramatic change in recent past. In many Industries the plastic containers are replacing conventional metal containers and glass containers because of their comparatively better properties and ease of handling and transportation. HDPE Drums & Barrels are the important Packaging Material for Food Products, Chemicals, solvents Pharmaceuticals Pesticide, etc. Small size plastic containers are used for packing of drugs, pharmaceuticals, insecticides, food items etc. The plastic blow molded containers are made from HDPE (High-density polyethylene), LDPE (Low- density polyethylene), PP (Polypropylene) etc. Blow molded plastic containers are finding great demand in modern era replacing the traditional Metal / Non Metal and Glass containers throughout the world. With latest trends in Blow Molding technology and advanced machinery and National and International standards molds and dies, many types of packaging containers are manufactured with accurate tolerance and fine quality to suit the requirement of each and every product manufacturing. These products includes Pet bottles, Dropper bottles, Upper Handle bottles, Open top drums, wide mouth drums, Narrow mouth drums, Barrels, Jerry Cans & Carboys, Square Jars, Round Jars, Rib Jars, Thin walled food packaging containers etc. They are of different types and designs that are manufactured to cater the need of packaging. With high quality raw materials procurement, blow molded articles and containers are manufactured with superior quality associated with convenient shapes and sizes, Strong and Sturdy construction, Compact designs, Compatibility, Safe to use etc. As there is very good demand for plastic containers of various sizes and shapes and quality to meet the requirement of one and all.
In the early 1900s, wooden barrels gave way to a new more durable and easily machined material: Steel. Steel barrels were stronger, safer for use in transport and able to be manufactured on an assembly line with much less labor than wooden barrels. The steel drum is still widely used for liquid storage and transportation to this day.
More advanced technology and manufacturing practices in the late 1960s allowed for another iteration of the barrel to come about: the plastic barrel. Plastic barrels are made from high density, high molecular weight polyethylene (HDPE).
Polyethylene is an excellent material because it is inert and resistant to high or low pH contents. As foodies know, the acidity of food products can be high or low. Some materials, including food products, are caustic and can even break down steel. Have you ever left tinfoil over tomato sauce for an extended period of time? The undesirable result is a case in point: the sauce eats right through metal.
The use of high density polyethylene (HDPE) as opposed to low density (LDPE) allowed for barrels to be created completely from polyethylene, as opposed to using a plastic liner in a steel drum.
Plastic drums are manufactured through a process called blow molding. This process allows for various shapes to be created with no seams on the inside. Barrels are still molded in a cylindrical shape to allow for rolling and handling using the same tools as a steel drum. The round shape lacks weak corners (corners are vulnerable to cracking with impact and exposure). The added benefit of a seamless design is that it prevents buildup of bacteria.
COST ESTIMATION
Plant Capacity 10 MT/Day
Land & Building (3500 sq.mt.) Rs. 2.85 Cr
Plant & Machinery Rs. 2.84 Cr
Working Capital for 1 Month Rs. 1.67 Cr
Total Capital Investment Rs. 7.74 Cr
Rate of Return 37%
Break Even Point 51%
CONTENTS
INTRODUCTION
USES & APPLICATIONS
HANDLE POLYETHYLENE DRUMS
COSMETICS
CHEMICALS AND FERTILIZERS
PHARMACEUTICALS
FOOD & BEVERAGES
BIS SPECIFICATIONS
RAW MATERIAL - HIGH DENSITY POLYETHYLENE
THERE ARE SEVERAL TYPES OF PE:
PROPERTIES OF HDPE
RAW MATERIALS SUPPLIERS
MASTER BATCHES
PRINTING INK
MARKET OVERVIEW
RECENT DEVELOPMENTS & TRENDS IN THE PLASTIC DRUMS MARKET
COMPETITIVE LANDSCAPE
THE MAJOR MANUFACTURES IN HDPE DRUMS
THE HDPE DRUMS MARKET IS SEGMENTED BY TYPES:
THE HDPE DRUMS MARKET IS SEGMENTED BY APPLICATIONS:
FEATURES OF HDPE DRUMS
BENEFITS OF HDPE DRUMS
MANUFACTURING PROCESS
MOULDING PROCESS
DETAILS OF BLOW MOULDING & PROCESS
BLOW MOULDING MACHINE PROVIDES THE FOLLOWING FUNCTIONS:
BLOW MOULDING MACHINE
THE MACHINE PROVIDES THE FOLLOWING FUNCTIONS:
TO CARRY OUT THE ABOVE MENTIONS SEQUENCE OF OPERATIONS THE BLOW MOULDING MACHINE INCORPORATES THE FOLLOWING:
ELECTRICAL CONTROL PANEL:
EXTRUDER DRIVE
PARISON HEAD ASSEMBLY
IT CONSISTS OF MAINLY
SIDE FED HEAD: FOR HDPE
TWO PARISON HEAD FOR HDPE
ACCUMULATOR HEAD
PARISON CONTROL
PARISON CUTTERS
SEALING UNIT
DEFLASHING UNIT
MICROPROCESSOR CONTROLS
CARRIAGE PARAMETERS:
BLOW PIN PARAMETERS:
PARISON PROFILE PARAMETERS:
TEMPERATURE PROFILE:
THIS MICROPROCESSOR CONTROL OFFERS EXCELLENT REPEATABILITY AND CONSISTENCY IN QUALITY AND PRODUCTIVITY.
TROUBLE SHOOTING GUIDE FOR BLOW MOULDING
EXTRUSION BLOW MOULDING
CONTINUOUS EXTRUSION EQUIPMENT
INTERMITTENT EXTRUSION MACHINERY
SPIN TRIMMING
PROCESS FLOW DIAGRAM FOR DRUMS
TECHNICAL CONFIGURATION OF MACHINE
A.HYDRAULIC PRESSURE
ELECTRIC APPLIANCE
PNEUMATIC SYSTEM
TECHNICAL PARAMETER
PLANT AND MACHINERIES SUPPLIERS/CONSULTANT
FIRE FIGHTING EQUIPMENTS
DG SETS
PRINTING MACHINE
POWER TRANSFORMER
ELECTRICAL PANEL
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSOR
MATERIAL HANDLING EQUIPMENTS
UTILITIES REQUIREMENT (ESTIMATED - MONTH)
WASTE MANAGEMENT (ESTIMATED)
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
RAW-MATERIAL SUPPLY:
MARKETS:
POWER AND FUEL SUPPLY:
WATER SUPPLY:
CLIMATE:
TRANSPORTATION:
WASTE DISPOSAL:
LABOR:
REGULATORY LAWS:
TAXES:
SITE CHARACTERISTICS:
COMMUNITY FACTORS:
FLOOD AND FIRE CONTROL:
ANTICIPATED ENVIRONMENTAL IMPACTS
CONSTRUCTION PHASE
OPERATION PHASE
MITIGATION MEASURES (PROPOSED)
HEALTH SAFETY & ENVIRONMENT
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)
PRELIMINARY PLANT LAYOUT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
