HDPE DRUM OF SIZE 50-210 LITTERS (PRODUCTION CAPACITY 10 MT/DAY)
[EIRI/EDPR/4736] J.C.: 2956XL
Packing Industry is one such industry where lot of SMES are concentrated. In India the consumer packing is undergoing a dramatic change in recent past. In many Industries the plastic containers are replacing conventional metal containers and glass containers because of their comparatively better properties and ease of handling and transportation. Small size plastic containers are used for packing of drugs, pharmaceuticals, insecticides, food items etc. The plastic blow molded containers are made from HDPE (High-density polyethylene), LDPE (Low- density polyethylene ), PP (Polypropylene) etc. Blow molded plastic containers are finding great demand in modern era. In replacing the traditional Metal/Non Metal and Glass containers throughout the world. With latest trends in Blow Molding technology and advanced machinery and National and International standards molds and dies, many types of packaging containers are manufactured with accurate tolerance and fine quality.
To suit the requirement of each and every product manufacturing. These products includes Pet bottles, Dropper bottles, Upper Handle bottles, Open top drums, wide mouth drums, Narrow mouth drums, Barrels, Jerry Cans & Carboys, Square Jars, Round Jars, Rib Jars, Thin walled food packaging containers etc. They are of different types and designs that are manufactured to cater the need of packaging. With high quality raw materials procurement, blow molded articles and containers are manufactured with superior quality associated with convenient shapes and sizes, Strong and Sturdy construction, Compact designs, Compatibility, Safe to use etc. As there is very good demand for plastic containers of various sizes and shapes and quality to meet the requirement of one and all.
Polyethylene barrels are made in various colors. Some barrels are created in a natural semi-transparent color to allow for a filler to see the levels of material in the barrels. However these are not UV resistant and are not suitable for outdoor storage. Black drums can be problematic as black pigment is often created from mixing various colors in a recycling process and there is no certainty as to what the previous plastic material was used for. Black barrels are generally not considered food-grade.
One of the often forgotten and perhaps most important aspects of polyethylene is how easy it is to recycle and reuse the containers. The inertness and impermeability make them a perfect candidate for reuse or “up cycling.”
COST ESTIMATION
Plant Capacity 10 MT/Day
Land & Building (8000 sq.mt.) Rs. 9.18 Cr
Plant & Machinery Rs. 3.18 Cr
Working Capital for 2 Months Rs. 3.84 Cr
Total Capital Investment Rs. 16.57 Cr
Rate of Return 26%
Break Even Point 51%
CONTENTS
INTRODUCTION
USES & APPLICATIONS
HANDLE POLYETHYLENE DRUMS
COSMETICS
CHEMICALS AND FERTILIZERS
PHARMACEUTICALS
FOOD & BEVERAGES
B.I.S SPECIFICATIONS
RAW MATERIAL - HIGH DENSITY POLYETHYLENE
MARKETOVERVIEW FOR HDPE DRUMS
PLASTIC DRUMS MARKET: KEY PLAYERS
SOME OF THE KEY PLAYERS OPERATING IN THE GLOBAL PLASTIC DRUMS MARKET ARE
MANUFACTURERS/SUPPLIERS OF HDPE DRUMS
FEATURES OF HDPE DRUMS
PROPERTIES OF HDPE
BENEFITS OF HDPE DRUMS
SEQUENCES IN HDPE DRUM MANUFACTURING
MANUFACTURING PROCESS OF HDPE DRUM IN DETAILS
MOULDING PROCESS
THERE ARE TWO WAYS OF OVERCOMING THIS PROBLEM.
THE MINIMUM PRACTICAL CYCLE TIME CAN BE ESTABLISHED IN TWO WAYS:
DETAILS OF BLOW MOULDING
PROCESS
BLOW MOULDING MACHINE PROVIDES THE FOLLOWING FUNCTIONS:
PROCESS FLOW DIAGRAM
BLOW MOULDING MACHINE
THE MACHINE PROVIDES THE FOLLOWING FUNCTIONS:
THE AUTOMATIC BLOW MOULDING MACHINE GIVES THE FOLLOWING SEQUENCE OF OPERATIONS
TO CARRY OUT THE ABOVE MENTIONS SEQUENCE OF OPERATIONS THE BLOW MOULDING MACHINE INCORPORATES THE FOLLOWING:
ELECTRICAL CONTROL PANEL:
EXTRUDER DRIVE
ADVANTAGES OF THIS DRIVE
PARISON HEAD ASSEMBLY
IT CONSISTS OF MAINLY
SIDE FED HEAD:
FOR HDPE
TWO PARISON HEAD FOR HDPE
TOP FED HEAD FOR RPVC
ACCUMULATOR HEAD
PARISON CONTROL
PARISON CONTROL IS FOR THE CONTROL OF:
PARISON CUTTERS
BLOWING AND EJECTOR STATION
SEALING UNIT:
DEFLASHING UNIT
MICROPROCESSOR CONTROLS KWIC MICRO
MAIN MENU OFFERS FOLLOWING PAGES:
CARRIAGE PARAMETERS:
BLOW PIN PARAMETERS:
GENERAL PARAMETERS:
PARISON PROFILE PARAMETERS:
TEMPERATURE PROFILE:
TROUBLE SHOOTING GUIDE FOR BLOW MOULDING
EXTRUSION BLOW MOULDING
EXTRUSION BLOW MOLDING
EXTRUSION BLOW MOLDING
CONTINUOUS EXTRUSION EQUIPMENT
INTERMITTENT EXTRUSION MACHINERY
SPIN TRIMMING
TECHNICAL CONFIGURATION OF MACHINE
BST120-B EXTRUSION BLOWING MACHINE CONFIGURATION
HYDRAULIC PRESSURE
B. ELECTRIC APPLIANCE
C. PNEUMATIC SYSTEM
TECHNICAL PARAMETER
SIZES AND SPECIFICATION OF HDPE DRUMS
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TERM LOANS:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
SUPPLIERS OF RAW MATERIALS
MASTER BATCHES
PRINTING INK
SUPPLIERS OF PLANT AND MACHINERIES
SCRAP GRINDER MACHINE
FIRE FIGHTING EQUIPMENTS
DG SETS
PRINTING MACHINE
MACHINERY PHOTOGRAPHS
RAW MATERIAL PHOTOGRAPHS
PRODUCT PHOTOGRAPHS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)