GUTKA & PAN MASALA MANUFACTURING PLANT
[EIRI/EDPR/4361] J.C.: 2547XL
INTRODUCTION
Gutka is now-a-days a very common mouth freshener. Generally it is taken by the people of all age groups. Increasing liking of people for Gutka has made its common use.
Gutka is the refined tobacco with cathaeu, chuna, flavouring agents and perfumery compounds etc. It refreshes the mouth and gives the feeling of cold in throat when taken in small amount. Gutka is chewed either with pan or directly without any other thing. Tobacco of various grades, specified by different numbers, constitutes different proportions. The higher the grade of gutkha the higher it will contain tobacco content.
TYPE OF CHEWING TOBACCO
NICOTIANA TOBACCOUM
No variety is grown to any appreciable extent. Slowly for chewing or snuff and generally the same variety is consumed in a number of forms. Thus the mona Kappal Coisikappal, Vattakappal and Yerumaikappal varieties grown in the districts of Madurai, Trichi rappali and Coimbatore in the Madras State, the desi variety grown in Bihar and used in Hookah, the desi tobacco of Assam and UP and the Jati of W. Bengal are also used in chewing. The kali chopped and judi tobacco of Gujarat area are also largely used for chewing snuff, Colour plays a less important part, but for snuff and dark coloured leaf is elected presumably as an indication of strength.
Therefore, however certain varieties which are used for chewing and snuff e.g. Punchkkad tobacco grown in South Kanara District of Mysore. The leaf if it is brown in colour, medium texture about 23 to 30% long and about 6" broad.
NICOTIANA RUSTICA
Leaves of Motihari grown in West Bengal, volayati in Assam and Bihar and Calcutta in the Punjab and U.P. which are well developed and thick in texture with pungent aroma and biting taste are selected for chewing and snuff. The cheaper grades of snuff are usually made from the tobacco dust of any variety.
In other states, both rustic and tobacco are used, the various types are named differently sometime after the particular village in which the tobacco is grown. e.g. Sivapuri, Bivani, Meenapalayam, Vedaranyam and often to indicate the leaf characteristics especially the shape, size and colour of the leaves. At the cigar and charcoot tobacco research station. Vedasandur, ten morphological types (types A to J) have been isolated from the chewing types grown in the different tracts of the Madras state. Out of these, type B has been found to be most suitable for vedansandur and adjoining chewing tobacco grown areas compared to local bulk. Generally chewing tobacco consists of tobaccum and justice varieties but most of the produces come from the former species. The best tobacco of U.P. Bihar, and Assam such as Bonbrie Kelia and Koonia Volmanai of Madurai, Meenapalayam, Kaanara, Kali Chopadia and Judi tobacco of Gujarat and used specifically for chewing while other nature tobacco of Guntry and Japalam and suryakanti
of Visakapattanam districts in AP. Karuvazhai and Karingkappal of Madras, Jati of Bengal and Mothihari (N. rustia) of Bengal, Bihar, Assam and UP are also used for chewing in addition to smoking purposes. They have broad leaves, petro late or sessile loacedleate to cardate and even are with on accurate or occuminate tip. The most common chewing variety in Madras is volmonai.
COST ESTIMATION
Plant Capacity 225 Kg./Day
Land & Building (5000 sq.ft.) Rs. 4.50 Lac
Plant & Machinery Rs. 18.15 Lac
Working Capital for 1 Month Rs. 3.97 Cr
Total Capital Investment Rs. 4.40 Cr
Rate of Return 284%
Break Even Point 10%
CONTENTS
INTRODUCTION OF PRODUCT
TYPE OF CHEWING TOBACCO
NICOTIANA TOBACCOUM
NICOTIANA RUSTICA
B.I.S SPECIFICATIONS
RAW MATERIALS
MARKET POSITION WITH DEMAND
PRODUCTION AND CONSUMPTION:
WORLD TOBACCO SCENARIO
MANUFACTURERS AND EXPORTERS OF GUTKA
MANUFACTURING PROCESS OF GUTKA
PREPARATION OF GUTKA:
FORMULATION FOR GUTKA
FORMULATION OF SPICES:
FORMULATION OF FLAVOURS:
FLOW SHEET FOR GUTKA
PRINCIPLES OF PLANT LAYOUT
STORAGE LAYOUT:
EQUIPMENT LAYOUT:
SAFETY:
PLANT EXPANSION:
FLOOR SPACE:
UTILITIES SERVICING:
BUILDING:
MATERIAL-HANDLING EQUIPMENT:
RAILROADS AND ROADS:
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
SUPPLIERS OF RAW MATERIALS
MANUFACTURER OF GLYCERINE
MENTHOL
FLAVOURS/COLOURS/PRESERVATIVES/ESSENCE & EMULSIONS
CHEWING TABOCCO
MANUFACTURERS OF SMALL TIN CONTAINERS
PLANT AND MACHINERY SUPPLIERS
SUPARI MACHINE
COMPLETE FOOD PACKAGING MACHINERY
FOOD MIXER
DRYER
FILTERS
PULVERISER/GRINDER
STORAGE TANKS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
