GRINDING MEDIA BALLS (30 TPD)
[EIRI/EDPR/4584] J.C.: 2801XL
INTRODUCTION
Grinding media are commonly used for the extraction of precious metals, when processing ore minerals. Grinding media are of two types-steel balls and grinding rods. The size of grinding steel balls can be a diameter between 20mm and 150mm, or 1 inch to 6 inch. The steel balls of diameter 25 to 120mm. are used for grinding purposes. In fact, these balls are used in ball mills where the material is ground. The balls are of different diameter and they are thus manufactured by melting and casting by foundary techniques.
Foundary industry is an important one for protection of any iron protection because the casting work is done only by foundaries and then they further jobs to the finished product depending upon and uses are carried out without foundary. No any iron product can be manufactured. Whatever, the steel products, is also cast in steel foundary.
The foundary industry has zig-zag trend depending upon the market fluctuation of the finished products. However, the industries are at very old origin and have extremely been modernized in the past two decades by adopting modern machinery and equipment. The steel balls in diameter of 3" t 5" are used in cement factory for grinding of purposes. In fact, there balls are used in ball mills where the cement is ground. The balls are big in diameter and they are thus manufactured by melting and casting by foundary technique.
It is intended to prepare a Feasibility Report to install 30 TPD Grinding Media Balls production facility as a Green Field Project.
COST ESTIMATION
Plant Capacity 30 MT/Day
Land & Building (3165 sq.mt.) Rs. 4.47 Cr
Plant & Machinery Rs. 2.51 Cr
Working Capital for 0.5 Months Rs. 3.82 Cr
Total Capital Investment Rs. 11.22 Cr
Rate of Return 31%
Break Even Point 60%
CONTENTS
INTRODUCTION
USES & APPLICATIONS
PROPERTIES
MARKET OVERVIEW
PRESENT MANUFACTURERS
BIS SPECIFICATIONS
PROCESS OF MANUFACTURE
ENGINEERING DESIGN CONSIDERATIONS
SUPPLIERS OF PLANTS AND MACHINERY
RAW MATERIALS SUPPLIERS
ETP FACILITY
SEWAGE AND WASTE TREATMENT FACILITY
PRELIMINARY LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
HEALTH SAFETY AND ENVIRONMENT
ANTICIPATED ENVIRONMENTAL IMPACTS
MITIGATION MEASURES (PROPOSED)
HSE REQUIREMENT
PROJECT IMPLEMENTATION MANAGEMENT
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
CONCLUSIONS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
