FRUITS & VEGETABLE FARMING CUM FROZEN PRODUCTS PROCESSING PLANT (5 PREPROCESSING & 1 MAIN PROCESSING UNIT)
[EIRI/EDPR/4783] J.C.: 3003XL
India is the fifth largest economy in the world and expected to be the fastest-growing economy among major G20 countries, with GDP growth estimated to be around 8% in FY24. The food processing sector has become a key contributor to India's economy over the past few years, thanks to progressive policy measures by the Ministry of Food Processing Industries (MoFPI). The sector has performed exceptionally well with an impressive average annual growth rate of 9.3% from 2020 to 2027. It has significantly contributed to Gross Domestic Product (GDP), employment, and investment, accounting for 10.54% of Gross Value Added (GVA) in Manufacturing and 11.57% in Agriculture sector.
Additionally, India is the largest producer of spices in the world, with 11.26 million tonnes of major spices produced in 2022-23, as per the third advanced estimate by spices board of India. The food processing industry in India is still in its early stages, contributing less than 10% to the total food output. According to a Deloitte study on Level of Food Processing in India, processing levels were at 2.7% for vegetables, 4.5% for fruits, 15.4% for fishery, 21.1% for milk, and 34.2% for meat in 2020-21.
A strong food processing industry is essential for our nation to tackle food and nutritional security issues. Processed food offers convenience, extended shelf life, easy transport to remote areas, and improved accessibility, serving as a valuable source of nourishment. Additionally, it offers our farmers increased opportunities for better price realization and expanded selling prospects.
COST ESTIMATION
Plant Capacity 2000 Kg/Day
Land & Building (4000 sq.mt.) Rs. 83.80 Lac
Plant & Machinery Rs. 98.35 Lac
Working Capital for 2 Months Rs. 39.89 Lac
Total Capital Investment Rs. 2.41 Cr
Rate of Return 14%
Break Even Point 77%
CONTENTS
INTRODUCTION
MARKET OVERVIEW
INDIA’S FROZEN FOOD MARKET OVERVIEW
GLOBAL OUTLOOK
UNCERTAINTY SEEPING THROUGH AS POLICIES SHIFT
RETURNING FINANCIAL MARKET VOLATILITY
RISING GEOPOLITICAL TENSIONS BUT LIMITED IMPACT ON GLOBAL TRADE SO FAR
FIGURE: GLOBALIZATION AND TRADE FRAGMENTATION
FIGURE: TRADE FRAGMENTATION: COLD WAR A
INDIAN ECONOMY OVERVIEW
INDIA’S ROAD AHEAD
INDIAN FOOD PROCESSING INDUSTRY
GOVERNMENT INITIATIVES
GROWTH DRIVERS
GROWING DOMESTIC REQUIREMENTS
EXPORT OPPORTUNITIES
SUPPLY SIDE ADVANTAGES
EMPHASIS ON R&D AND AUTOMATION
PRODUCTS
BUSINESS PROCESSES
GIVEN BELOW IS THE PICTORIAL REPRESENTATION OF BUSINESS PROCESS:
NEW PRODUCT LAUNCH MECHANISM
PRODUCT DEVELOPMENT PROCESS:
DISCOVERY
EXPLORATION & SCOPING
BUSINESS CASE
COMMERCIAL SCALE-UP
TESTING & VALIDATION
LAUNCH
MANUFACTURING PROCESS OF FROZEN MANGO PULP
MANGO PULP MAKING MACHINE:
MANGO PULP TECHNOLOGICAL PROCESSING FLOW:
MANUFACTURING PROCESS
RAW MATERIAL TREATMENT
FIGURE: MANGO WASHING AND PEELING
MANGO PEELING AND PITTING
MANGO PULPING
MANGO PULP PRE-COOKING
BLENDING WITH BATCHING
CONCENTRATION PROCESS
FILLING STERILIZATION AND COOLING
QUALITY PARAMETER OF MANGO:
STANDARDS FOR MANGO FROZEN PULP:
QUALITY CONTROL:
THE FOLLOWING TEST IS USED TO DETERMINE THE FOLLOWING CONTENT:
QUALITY ASSURANCE & QUALITY CONTROL
AVAILITY OF FRESH FRUITS AND VEGETABLES CHART IN INDIA
AVAILITY OF FRESH FRUITS AND VEGETABLES CHART IN CHATTISGARH
CONTRACT FARMING
WHY CONTRACT FARMING
CONTRACT FARMING MODELS
I. PRIVATE – FARMER MODEL
2. PUBLIC-PRIVATE-FARMER MODEL
3. PRIVATE-COMMUNITY GROWER GROUP-FARMER MODEL
4. PRIVATE CONSORTIUM - FARMER MODEL
5. INDUSTRY - RESEARCH INSTITUTE- FARMER MODEL
6. GRADING HOUSE - SHG - FARMER MODEL
CONTRACT CATEGORIES
ADVANTAGES
TO THE FARMER:
TO THE TRADER:
PROBLEMS IN CONTRACT FARMING
HOW TO CREATE A FARMING BUSINESS PLAN: STEP-BY-STEP GUIDE FOR AGRICULTURE BUSINESS PLAN
HOW TO CREATE A FARMING BUSINESS PLAN
WHAT IS A FARMING BUSINESS PLAN?
UNDERSTANDING THE IMPORTANCE OF A FARMING BUSINESS PLAN
KEY ELEMENTS OF AN AGRICULTURE BUSINESS PLAN
STEPS IN CRAFTING YOUR AGRICULTURE BUSINESS BLUEPRINT
CONDUCTING MARKET RESEARCH FOR YOUR FARMING BUSINESS PLAN
DEFINING YOUR FARMING BUSINESS GOALS AND OBJECTIVES
CHOOSING THE RIGHT FARMING ENTERPRISE FOR YOUR BUSINESS PLAN
ANALYZING THE FINANCIAL ASPECTS OF YOUR FARMING BUSINESS PLAN
DEVELOPING A PRODUCTION PLAN FOR YOUR FARMING BUSINESS
MARKETING AND SALES STRATEGY FOR YOUR FARMING BUSINESS
MANAGING RISKS AND CHALLENGES IN YOUR FARMING BUSINESS PLAN
ORGANIZATIONAL STRUCTURE AND MANAGEMENT TEAM IN YOUR FARMING
BUSINESS PLAN
ENVIRONMENTAL CONSIDERATIONS IN YOUR FARMING BUSINESS PLAN
LEGAL AND REGULATORY REQUIREMENTS FOR STARTING A FARMING BUSINESS
FINANCIAL PROJECTIONS AND ANALYSIS IN YOUR FARMING BUSINESS PLAN
MONITORING AND EVALUATION OF YOUR FARMING BUSINESS PLAN
PAPAYA FARMING PROJECT REPORT, COST AND PROFIT
INTRODUCTION
PLANT AND ITS PROPERTIES
PAPAYA PLANT PROPERTIES
CULTIVARS/VARIETIES
FRUIT AND ITS PROPERTIES
CULTIVATION NEEDS
PAPAYA GROWING CONDITIONS
SOIL AND CLIMATIC CONDITIONS
PROPAGATION TECHNIQUES
PAPAYA SEEDLING
LAND PREPARATION AND PLANTING
MANURE AND FERTILIZERS REQUIREMENTS
IRRIGATION REQUIREMENTS
INTERCULTURAL ACTIVITY
PEST AND DISEASE CONTROL
HARVESTING
POST HARVEST MANAGEMENT
COST AND PROFIT ANALYSIS
PRODUCTION TRENDS/YIELD
LOANS AND SUBSIDIES
ADDITIONAL MANAGEMENT TECHNIQUES AND TIPS
PAPAYA FARMING TIPS
MANGO CULTIVATION INCOME, PROJECT REPORT, YIELD, PROFITS
A GUIDE TO MANGO CULTIVATION INCOME, PROJECT REPORT, YIELD
THE COST OF CULTIVATION FOR 1-ACRE MANGO CULTIVATION
THE COST OF CULTIVATION OF MANGO
THE CAPITAL COST:
THE COST INCURRED TOWARDS DEVELOPMENT OF LAND ARE DISCUSSED BELOW:-
THE COST OF LAND LEVELING AND PREPARATION
THE FENCING AND GATE COST PER ONE ACRE
THE COST OF BORE WELL
THE COST FOR DRIP INSTALLATION
THE COST OF INFRASTRUCTURE
THE COST OF FARM IMPLEMENTS
WORKING CAPITAL FOR ONE-ACRE MANGO ORCHARD ARE GIVEN BELOW
THE WORKING CAPITAL OF MANGO FARM
THE COST OF PLANTING MATERIAL
THE MANURES AND FERTILIZERS COST
THE COST OF PLANT PROTECTION MEASURES
THE MANPOWER COST
ELECTRICITY CHARGES
THE COST OF INTERCROPPING
MISCELLANEOUS COST
THE YIELD PER ACRE IN MANGO ORCHARD CULTIVATION
THE YIELD OF MANGO PER ACRE
THE TOTAL COST OF 1-ACRE MANGO FARMING
THE TOTAL COST INCURRED IN 1-ACRE MANGO CULTIVATION IN FIRST YEAR
THE TOTAL COST OF MANGO FARMING
THE TOTAL INCOME FROM 1-ACRE MANGO CULTIVATION
THE NET PROFIT FROM 1-ACRE MANGO FARMING
THE CONCLUSION IN 1 ACRE MANGO CULTIVATION
THE CONCLUSION OF MANGO CULTIVATION INCOME
CUSTARD APPLE CULTIVATION INCOME, YIELD, PROJECT REPORT
CUSTARD APPLE HYBRID VARIETIES
THE COST OF CULTIVATION FOR 1-ACRE CUSTARD APPLE CULTIVATION
THE COST OF CULTIVATION OF CUSTARD APPLE
THE COST OF LAND PREPARATION IN 1 ACRE CUSTARD APPLE FARMING
THE PLANTING MATERIAL COST FOR CUSTARD APPLE CULTIVATION
THE COST OF PLANTING IN ONE ACRE
MANURES AND FERTILIZERS COST IN ONE-ACRE CUSTARD APPLE ORCHARD
THE COST OF INTER CULTIVATION OPERATIONS IN 1 ACRE
THE COST OF PLANT PROTECTION MEASURES IN THE ONE-ACRE CUSTARD APPLE FIELD
THE IRRIGATION COST IN ONE-ACRE CUSTARD APPLE FIELD
THE DEPRECIATION COST OF VARIOUS FARM IMPLEMENTS AND MACHINERY
THE RENTAL VALUE OF LAND
THE COST OF HARVESTING IN 1 ACRE CUSTARD APPLE FARMING
THE COST OF HIRED HUMAN LABOR
THE FAMILY LABOR COST
THE TRANSPORTATION CHARGES OF CUSTARD APPLE FARMING
THE YIELD FROM 1 ACRE CUSTARD APPLE CULTIVATION IN INDIA
THE YIELD OF CUSTARD APPLE PER ACRE
THE TOTAL COST OF 1-ACRE CUSTARD APPLE FARMING
THE TOTAL COST INCURRED IN 1-ACRE CUSTARD APPLE CULTIVATION
THE TOTAL INCOME FROM 1-ACRE CUSTARD APPLE CULTIVATION
JAMUN CULTIVATION INCOME (ALLA NEREDU)
INTRODUCTION:
A STEP BY STEP GUIDE TO JAMUN CULTIVATION INCOME, PROJECT REPORT
JAMUN HYBRID VARIETIES FOR COMMERCIAL CULTIVATION
THE COST OF CULTIVATION FOR 1 – ACRE JAMUN CULTIVATION
THE COST OF LAND PREPARATION
THE PLANTING MATERIAL COST
THE COST OF PLANTING IN ONE ACRE
MANURES AND FERTILIZERS COST IN ONE-ACRE JAMUN ORCHARD
THE COST OF PLANT PROTECTION MEASURES
THE IRRIGATION COST OF JAMUN FIELD
THE INTER CULTIVATION COST OF JAMUN CROP
THE MISCELLANEOUS COST OF JAMUN CULTIVATION
THE COST OF HARVESTING IN JAMUN CULTIVATION
THE COST OF HIRED HUMAN LABOR
THE YIELD FROM 1 ACRE JAMUN FARMING IN INDIA
THE TRANSPORTATION CHARGES
THE TOTAL COST OF 1-ACRE JAMUN FARMING
THE COST OF CULTIVATION OF JAMUN
THE TOTAL COST INCURRED IN 1-ACRE JAMUN CULTIVATION
THE TOTAL INCOME FROM 1-ACRE JAMUN CULTIVATION
THE NET INCOME INVOLVED IN 1 ACRE JAMUN CULTIVATION IS
TURMERIC CULTIVATION
A GUIDE TO TURMERIC CULTIVATION INCOME, PROJECT REPORT, YIELD
TURMERIC FIELD
TURMERIC HYBRID VARITIES FOR COMMERCIAL CULTIVATION
THE COST OF CULTIVATION FOR 1-ACRE TURMERIC CULTIVATION
THE SEED MATERIAL COST
THE MANURES AND CHEMICAL FERTILIZERS COST
THE IRRIGATION COST
THE PLANT PROTECTION MEASURES COST
THE LAND LEASE PER ACRE TURMERIC CULTIVATION
THE DEPRECIATION COST IN 1 ACRE TURMERIC CULTIVATION
THE INTEREST ON WORKING CAPITAL
HARVESTING OF 1 ACRE TURMERIC CROP
THE COST OF BOILING OF RHIZOMES
THE DRYING COST
THE POLISHING EXPENDITURE
THE COST OF PACKING & TRANSPORTATION
THE COST OF HUMAN LABOR IN 1 ACRE TURMERIC FRAMING IN INDIA
THE YIELD FROM 1-ACRE TURMERIC CULTIVATION
THE YIELD OF TURMERIC
THE TOTAL COST OF 1-ACRE TURMERIC FARMING
THE TOTAL COST INCURRED IN 1 – ACRE TURMERIC CULTIVATION
THE TOTAL INCOME FROM 1-ACRE TURMERIC CULTIVATION:
AMLA FARMING (INDIAN GOOSEBERRY/USIRI)
GROWING AMLA FRUITS
CLIMATE CONDITIONS
SOIL REQUIREMENTS
VARIETIES OF AMLA
PLANTING MATERIALS AND INPUTS
FERTILIZERS AND NUTRITION REQUIREMENT
IRRIGATION
PRUNING METHOD
MULCHING
PESTS AND DISEASES
HARVESTING OF AMLA
THE YIELD OF INDIAN GOOSEBERRY
HOW TO MARKET
COSTS INVOLVED IN AMLA FARMING PER 1 ACRE
AMLA FARMING INCOME RETURNS
PROFIT AND RETURNS FROM AMLA FARMING
CARROT FARMING
CARROT PRODUCTION ECONOMICS
SOME IMPORTANT CARROT SEED VARIETIES
COST OF 1 ACRE CARROT FARMING
SEED COST FOR 1 ACRE CARROT CULTIVATION
LAND PREPARATION COST IN 1 ACRE CARROT FARMING
COST OF FERTILIZERS IN 1 ACRE CARROT CULTIVATION
PESTICIDES COST IN 1 ACRE CARROT FARMING
LABOR COST IN 1 ACRE CARROT FARMING
HARVESTING COST IN CARROT FARM
MARKETING COST
MISCELLANEOUS COSTS INCURRED IN 1ACRE CARROT CULTIVATION
TOTAL COST OF 1 ACRE CARROT CULTIVATION
TOTAL COST OF ACRE CARROT FARMING : RS. 45,000.
INCOME RETURNS IN 1 ACRE CARROT FARMING
NET PROFITS IN 1 ACRE CARROT CULTIVATION
MAJOR PLAYERS
AVAILABILITY OF TECHNOLOGY/KNOW HOW
POTENTIAL USERS OF INTERMEDIATE PRODUCT
PACKAGING TYPES
SPECIFICATION OF PACKAGING MATERIAL
LIST OF EQUIPMENTS
BUCKET ELEVATOR:
INSPECTION CONVEYOR:
ROTARY WASHER:
BATCH TYPE WASHER:
MULTI FRUIT & VEGETABLE WASHER:
PULPER:
SLICER:
FREEZER SMALL SCALE:
FREEZER LARGE SCALE:
POUCH SEALING MACHINE:
FINAL PRODUCTS PHOTOGRAPHS
FROZEN TENDER COCONUT PULP
FROZEN TOTAPURI MANGO SLICE
PRODUCT SPECIFICATIONS:
PLANT PROJECT LOCATION
CHHATTISGARH MAP
PRINCIPLES OF PLANT LAYOUT
SOME OF THE FACTORS IN RAIL-TRACK PLANNING ARE:
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
DEPRECIATION:
FIXED ASSETS:
WORKING CAPITAL:
BREAK-EVEN POINT:
OTHER FIXED EXPENSES:
MARGIN MONEY:
TERM LOANS:
TOTAL LOAD:
LAND AREA/MAN POWER RATIO:
KEY INDUSTRIAL REGULATIONS AND POLICIES
A. INDUSTRY RELATED LAWS
THE FACTORIES ACT OF 1948 (“FACTORIES ACT”)
THE FOOD SAFETY AND STANDARDS ACT, 2006
AGRICULTURAL AND PROCESSED FOOD PRODUCTS EXPORT DEVELOPMENT AUTHORITY ACT, 1985 (“APEDA ACT”)
THE LEGAL METROLOGY ACT, 2009 (THE “LEGAL METROLOGY ACT”) AND THE LEGAL METROLOGY (PACKAGED COMMODITIES) RULES, 2011 (THE “LEGAL METROLOGY RULES”)
A. LAWS RELATING TO EMPLOYMENT
THE INDUSTRIAL RELATIONS CODE, 2020
CODE ON WAGES, 2019
CODE ON SOCIAL SECURITY, 2020
THE OCCUPATIONAL SAFETY, HEALTH AND WORKING CONDITIONS CODE, 2020
A. ENVIRONMENTAL LAWS
THE ENVIRONMENT (PROTECTION) ACT, 1986 (THE “EPA”)
THE ENVIRONMENTAL IMPACT ASSESSMENT NOTIFICATION, 2006 (THE “NOTIFICATION”)
THE WATER (PREVENTION AND CONTROL OF POLLUTION) ACT, 1974 (THE “WATER ACT”)
AIR (PREVENTION AND CONTROL OF POLLUTION) ACT, 1981 (THE “AIR ACT”)
A. INTELLECTUAL PROPERTY LAWS
THE TRADEMARKS ACT, 1999 (“TRADEMARKS ACT”)
A. FOREIGN INVESTMENT REGULATIONS
FOREIGN TRADE (DEVELOPMENT AND REGULATION) ACT, 1992 ("FTDRA"), THE FOREIGN TRADE (REGULATION) RULES, 1993 ("FTRR") AND THE FOREIGN TRADE POLICY 2015-2020 ("FOREIGN TRADE POLICY")
FOREIGN EXCHANGE MANAGEMENT ACT, 1999 (“THE FEMA”) AND RULES AND REGULATIONS THEREUNDER
A. TAXATION LAWS
INCOME TAX ACT, 1961
GOODS AND SERVICE TAX (GST)
CUSTOMS ACT, 1962 (“CUSTOMS ACT”)
A. OTHER APPLICABLE LAWS
THE COMPANIES ACT, 2013 (“COMPANIES ACT”)
THE CONSUMER PROTECTION ACT, 1986 (“CONSUMER PROTECTION ACT”)
THE INDIAN CONTRACT ACT, 1872 (“CONTRACT ACT”)
SALE OF GOODS ACT, 1930 (THE “SALE OF GOODS ACT”)
COMPETITION ACT, 2002 (“COMPETITION ACT”)
B. OTHERLAWS
DOCUMENTS REQUIRED FOR LICENSES
FROZEN FRUITS & VEGATABLE MANUFACTURER
RAW MATERIAL SUPPLIERS
POUCHES (PRINTED)
POTASSIUM METABISULPHITE
CITRIC ACID
CARTONS & BOXES
PRESERVATIVES
FOREIGN EQUIPMENT MANUFACTURERS
MANUFACTURES PROCESSING MACHINES
CONVEYOR BELT
BUCKET ELEVATORS
WEIGHING MACHINES
BAG SEALING MACHINE
D.G. SET MANUFACTURERS & SUPPLIERS
LABORATORTY EQUIPMENTS MANUFACTURERS
EFFLUENT TREATMENT AND DISPOSAL
STANDARDS
TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE
WASTE TREATMENT
PRIMARY TREATMENT
ANAEROBIC TREATMENT
SECONDARY TREATMENT
TERTIARY TREATMENT
SOLIDS CONCENTRATION
TYPICAL WASTE SOLIDS CHARACTERISTICS
PHYSICAL METHODS FOR EFFLUENT TREATMENT
MICROBIOLOGICAL APPROACH FOR EFFLUENT TREATMENT
EQUIPMENT REQUIREMENT
EQUIPMENT REQUIREMENTS
MANPOWER
GENERAL
BASIS OF ESTIMATION
UTILITIES
UTILITIES
WATER
WATER QUALITY PARAMETERS FOR PROCESSED WATER:
STEAM
UTILITIES (EQUIPMENTS)
WATER TREATMENT PLANT
STEAM GENERATING SYSTEM
REFRIGERATION SYSTEM:
POWER
WORKING
TOTAL MANPOWER AND PAYROLL
QUALITY CONTROL PROCEDURE/ PARAMETERS
PHYSICAL EXAMINATION
DETERMINATION OF MOISTURE CONTENT
PROCEDURE
CALCULATION
DETERMINATION OF SOLUBLE SOLIDS
PRINCIPLE:-
APPARATUS
DETERMINATION OF ACIDITY
DETERMINATION OF TOTAL ASH
TEST FOR PRESENCE OF MINERAL ACID
DETERMINATION OF REHYDRATION RATIO:
CALCULATION
ADDRESSES OF RELEVANT GOVERNMENT OFFICES
ADDRESSES OF FINANCIAL INSTITUTIONS
CLEARANCE REQUIRED
ORGANIZATION CHART
PLANT LAYOUT
TURNKEY CONSULTANT
SWOL ANALYSIS
STRENGTHS
OPPORTUNITIES
WEAKNESS
LIMITATIONS
IMPLEMENTATION SCHEDULE
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
