EVA SHEET MANUFACTURING PLANT
[CODE NO.4298]
Properties and Applications
Ethylene vinyl acetate or EVA is a copolymer of ethylene and vinyl acetate with a structure as shown below. It is an extremely elastic and tough thermoplastic of excellent clarity and gloss and with little odor. EVA has many attractive properties including low cost, excellent adhesion to many polar and nonporous substrates, good flex-crack and puncture resistance, as well as good hot-tack and heat-sealing. Typically, this thermoplastic resin is copolymerized with other resins like LDPE and LLDPE or it is part of a multilayer film. In blends and copolymers, the percentage of EVA ranges from 2% to 25%. It enhances clarity and sealability of olefins (LDPE/LLDPE) whereas a higher percentage of EVA is often used to reduce the melting point and to improve the low temperature performance.
EVA copolymers containing about 10 and 30 percent vinyl acetate are used for a myriad of applications in the packaging and plastic goods industries. Important applications include sealants in meat and dairy packaging structures, footwear, wire and cable insulation, pipes, toys, corks, photovoltaic encapsulation, medical packaging, hot melt adhesives, and lamination of glass to improve impact resistance.
Eva Foam is used for production and remains strong at low temperatures and retains its UV radiation and stress-cracking and possesses hot-melt adhesive waterproof properties.
COST ESTIMATION
Plant Capacity 5 Ton./Day
Land & Building (30,000 sq.mt.) Rs. 1.01 Cr
Plant & Machinery Rs. 1.19 Cr
Working Capital for 3 Months Rs. 3.66 Cr
Total Capital Investment Rs. 6.10 Cr
Rate of Return 39%
Break Even Point 47%
- INTRODUCTION
- PROPERTIES AND APPLICATIONS
- B.I.S. SPECIFICATION
- MARKET POTENTIOAL
- EVA FOAM MARKET: OVERVIEW
- EVA FOAM MARKET: KEY TRENDS
- EVA FOAM MARKET: COMPETITIVE DYNAMICS & KEY DEVELOPMENTS
- GLOBAL MARKET POTENTIAL
- ETHYLENE VINYL ACETATE (EVA) MARKET
- BY TYPE
- BY APPLICATION
- BY INDUSTRY
- EVA FILMS & BAG
- EVA FILM PROPERTIES
- PE EVA FILM APPLICATIONS
- TYPES OF EVA FORMS
- THREE FORMS
- SPECIFICATIONS
- EVA MATERIAL SHEET PROCESSED BY EXTRUDER AND CONVEYOR
- SPECIFICATIONS
- EVA FOAM SHEET SPECIFICATION
- ADVANTAGES OF EVA FOAM MATERIAL ON PROPERTIES
- CUSHIONING
- RESILIENCE
- INSULATION
- RESISTANCE
- BUOYANCY
- DURABILITY
- EFFECTIVE FABRICATION METHODS FOR EVA FOAM MATERIALS
- FOAM SKIVING
- FOAM SAWING
- CUSTOM DIE-CUTTING
- FOAM LAMINATION
- USING LAMINATION TO ACHIEVE
- CNC CONTOURING CUT
- FOAM THERMOFORMING
- EVA FOAM APPLICATIONS AND PRODUCTS
- EVA SHOES INSOLE
- INFORMATION
- EVA TOY
- EVA FOAM PACKAGING
- SWIMMING KICKBOARD
- FOAM PUZZLE MATS
- EVA FOAM ROLLER AND BLOCK
- EVA FOAM TAPE
- CUSTOM EVA FOAM PARTS AND COMPONENTS
- PROCESS FLOW DIAGRAM
- FLOW DIAGRAM OF EVA SHEET
- FOREIGN MACHINE MANUFACTURERS
- EVA SHEET MANUFACTURERS
- PLANT & MACHINERY SUPPLIERS
- VESSEL SUPPLIERS
- MIXER
- COLOURS OR MOULDING COMPOUND
- SUPPLIERS OF PLANT & MACHINERY
- ROLLERS PRESS
- PLASTICS MIXERS
- TESTING LABS IN INDIA
- SUPPLERS OF OTHER RELATED PLANT & MACHINERY
- BOBBIN WINDER
- HOT WATER BATH
- VESSEL
- SUPPLIERS OF RAW MATERIALS
- GRANULES
- MASTER BATCHES
- MANPOWER REQUIRMENT
- GENERAL
- BASIS OF ESTIMATION
- WORKING
- TOTAL MANPOWER AND PAYROLL
- UTILITIES (EQUIPMENTS)
- UTILITIES
- WATER FACILITIES
- EFFLUENT TREATMENT AND DISPOSAL
- INTRODUCTION
- STANDARDS
- TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE
- WASTE TREATMENT
- PRIMARY TREATMENT
- ANAEROBIC TREATMENT
- SECONDARY TREATMENT
- TERTIARY TREATMENT
- SOLIDS CONCENTRATION
- PRINCIPLES OF PLANT LAYOUT
- SOME OF THE FACTORS IN RAIL-TRACK PLANNING ARE
- PLANT LOCATION FACTORS
- PRIMARY FACTORS
- 1. RAW-MATERIAL SUPPLY
- 2. MARKETS
- 3. POWER AND FUEL SUPPLY
- 4. WATER SUPPLY
- 5. CLIMATE
- SPECIFIC FACTORS
- 6. TRANSPORTATION
- 7. WASTE DISPOSAL
- 8. LABOR
- 9. REGULATORY LAWS
- 10. TAXES
- 11. SITE CHARACTERISTICS
- 12. COMMUNITY FACTORS
- 13. VULNERABILITY TO WARTIME ATTACK
- 14. FLOOD AND FIRE CONTROL
- EXPLANATION OF TERMS USED IN THE PROJECT REPORT
- DEPRECIATION
- FIXED ASSETS
- WORKING CAPITAL
- BREAK-EVEN POINT
- OTHER FIXED EXPENSES
- MARGIN MONEY
- TERM LOANS
- TOTAL LOAD
- SWOT ANALYSIS
- STRENGTHS
- WEAKNESSES
- OPPORTUNITIES
- THREATS
- ORGANIZATION CHART
- PLANT LAYOUT
- LIST OF CONSULTANTS FOR TECHNICAL KNOW HOW
- IMPLEMENTATION SCHEDULE
- LICENSES REQUIRED
- MACHINERY PHOTOGRTAPHS
- RAW & FINAL PRODUCTS PHOTOGRAPHS
- EVA COMPOUND
- EVA SHEETS
- EVA CUSTOM CAR MATS
- AUTO WASH BRUSH FOR CAR WASHING EQUIPMENT
- QUALITY CONTROL OF EVA SHEET
- TESTING FACILITIES/ CERTIFICATIONS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
