ETHANOL PRODUCTION FROM SUGAR CANE (PRODUCTION RATE – 20 KLPD)
[EIRI/EDPR/4643] J.C.: 2860XL
Ethanol is one of the principal biofuels, which is naturally produced by the fermentation of sugars by yeasts or via petrochemical processes such as ethylene hydration. It has medical applications as an antiseptic and disinfectant. It is used as a chemical solvent and in the synthesis of organic compounds, apart from being an alternative fuel source.
Ethanol produced either by fermentation or by synthesis is obtained as a dilute aqueous solution and must be concentrated by fractional distillation. Direct distillation can yield at best the constant-boiling-point mixture containing 95.6 percent by weight of ethanol. Dehydration of the constant-boiling-point mixture yields anhydrous, or absolute, alcohol. Ethanol intended for industrial use is usually denatured (rendered unfit to drink), typically with methanol, benzene, or kerosene.
Ethanol is the IUPAC name for their chemical. The name alcohol is a generic name derived from two Arabic words, al and kohl.
It is intended to prepare a Feasibility Report to install 20 KL/Day Sugarcane based Ethanol production facility as a Green Field Project.
COST ESTIMATION
Plant Capacity 20 KL/Day
Land & Building (28,260 sq.mt.) Rs. 29.32 Cr
Plant & Machinery Rs. 59.14 Cr
Working Capital for 1 Month Rs. 18.29 Cr
Total Capital Investment Rs. 110.90 Cr
Rate of Return 45%
Break Even Point 45%
CONTENTS
INTRODUCTION
MARKET OVERVIEW
PROPERTIES
SOURCES OF ALCOHOL
USES/APPLICATIONS
TRADE AND TECHNICAL NAMES
ORGANISM USED IN PRODUCTION OF ALCOHOL
SPECIFICATION
MANUFACTURING PROCESS
PROCESS IN DETAILS FOR ALCOHOL PRODUCTION
POLLUTION CONTROL
ENVIRONMENT MANAGEMENT PLAN
PLANT & MACHINERY (BROADLY)
LABORATORY EQUIPMENTS (BROADLY)
RAW MATERIALS
SUPPLIERS OF PLANT & MACHINERY
ENGINEERING DESIGN CONSIDERATIONS
ETP FACILITY
SEWAGE AND WASTE WATER EFFLUENT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
HEALTH SAFETY & ENVIRONMENT
ANTICIPATED ENVIRONMENTAL IMPACTS
HSE REQUIREMENT
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
PRELIMINARY LAYOUT
CONCLUSIONS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
