ERW MS GALVANISED CIRCULAR PIPE
(SIZE: 13MM TO 75MM)
[CODE NO.4415]
Electric resistance welded (ERW) pipe is manufactured by cold-forming a sheet of steel into a cylindrical shape. Current is then passed between the two edges of the steel to heat the steel to a point at which the edges are forced together to form a bond without the use of welding filler material.
ERW steel pipes & tubes find widespread usage across industries and fields. In addition to various engineering industries, they are used for water, oil and gas distribution, line pipes, fencing, scaffolding, etc. They are also used for agricultural purposes, drinking water supply and thermal power, for hand pumps for deep boring wells and also as protection for cables (telecom), among others.
Depending on the requirement of the end user industry, ERW steel pipes & tubes are available in various wall thicknesses, diameters, and qualities. The different types include line precision pipes, tubular poles, electric poles, lightweight galvanized pipes for sprinkler irrigation, among others. The industry has sufficient capacity to manufacture the different types of pipes & tubes. High performance ERW steel pipes & tubes possess high strength, toughness and are corrosion resistant. In the manufacturing process of ERW steel pipes & tubes, the edges to be welded are mechanically pressed together and electric resistance or electric induction is used to generate the heat required for welding.
With the adoption of better welding technology, ERW pipes & tubes are now widely used in the oil & gas sector. A number of ERW steel pipes & tubes production units are in the SSI sector. Higher demand from the oil & gas industry, infrastructure and automobile industries has led to a healthy increase in production of ERW steel pipes.
It is intended to prepare a Feasibility Report to install 18000Tons/Year ERW MS galvanized circular pipe (size: 13mm to 75mm) production facility as a Green Field Project.
COST ESTIMATION
Plant Capacity 60 MT/Day
Land & Building (11,160 sq.mt.) Rs. 11.11 Cr
Plant & Machinery Rs. 11.01 Cr
Working Capital for 1 Month Rs. 9.71 Cr
Total Capital Investment Rs. 32.71 Cr
Rate of Return 60%
Break Even Point 33%
- • INTRODUCTION
- • TYPES OF ERW PIPE
- • PHYSICAL PROPERTIES OF PIPING MATERIALS
- • PROPERTIES
- • ADVANTAGES OF ERW PIPE
- • USES/APPLICATIONS
- • MARKET OVERVIEW
- • BIS SPECIFICATIONS
- • SUPPLIERS OF RAW MATERIALS
- • MANUFACTURING PROCESS STEPS/PROCESS FLOW
- • PLANT & MACHINERY (BROADLY)
- • SUPPLIERS OF PLANT AND MACHINERY/TURNKEY
- • ENGINEERING DESIGN CONSIDERATIONS
- • ETP FACILITY
- • SEWAGE AND WASTE WATER EFFLUENT
- • WASTE GENERATION & MANAGEMENT/GREEN BELT
- • UTILITIES PER MONTH (ESTIMATED)
- • PRINCIPLES OF PLANT LAYOUT
- • PLANT LOCATION FACTORS
- • HEALTH SAFETY AND ENVIRONMENT
- • ANTICIPATED ENVIRONMENTAL IMPACTS
- • MITIGATION MEASURES (PROPOSED)
- • HSE REQUIREMENT
- • PROPOSED IMPLEMENTATION SCHEDULE
- • PROJECT FINANCIALS
- • PRELIMINARY LAYOUT
- • CONCLUSIONS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
