EMULSIFIERS (SNF POWDER AND TAMOL DN)
[EIRI/EDPR/4518] J.C.: 2735INR,2735US$
Sulphonated naphthalene formaldehyde is more commonly referred to as SNF Powder. This material ranges from a yellowish to brown color and is used extensively in the construction industry. When added to cement mixture, it helps in producing more tolerant and dispersible concrete. It gives concrete various unique properties which help strengthen the mixture and easier to work with.
Also known as a superplasticizer, when added to cement, it acts as a power agent for reducing water in the mixture and helps improve the slump ratio. While it reduces the water content in the mixture, it does not prevent it from being workable. Thus, it comes as no surprise that this is a superstar ingredient in the construction industry.
SNF Powder is used in the construction, leather, tanning, textile, and oil industry.
TMOL DN powder is an excellent dispersant and used in the production of Agro pesticide formulation. Nature: Benzene sulphonic acid. 4-Hydroxy-, Polymer with formaldehyde condensate. Sodium salt, agent and precipitant for the chemical and allied industries.
COST ESTIMATION
Plant Capacity 3.334 MT/Day
Land & Building (1500 sq.mt.) Rs. 2.15 Cr
Plant & Machinery Rs. 97 Lac
Working Capital for 1 Month Rs. 1.03 Cr
Total Capital Investment Rs. 4.35 Cr
Rate of Return 26%
Break Even Point 64%
CONTENTS
INTRODUCTION
PROPERTIES OF SNF
WORKABLE CONCRETE
STRENGTHENING PROPERTIES
REDUCES HONEYCOMBING
EASY TO USE
POWERFUL WATER-REDUCING AGENT
PROPERTIES OF TAMOL DN POWDER
PROPERTIES STORAGE AND SAFETY INDUSTRIES OF DN LIQUID
SPECIFICATION:
SPECIFICATION OF SNF
TECHNICAL FEATURE
APPLICATION
USES AND APPLICATION OF SNF
MARKET OVERVIEW OF SULPHONATED NAPHTHALINE FORMALDEHYDE
POWDER:
SOLUTION:
APPLICATION INSIGHTS:
REGIONAL ANALYSIS:
GROWTH FACTORS:
FEATURE AND BENEFITS OF SNF
OVERVIEW OF CONSTRUCTION
TOP 10 PLAYERS
CONSTRUCTION COSTS
LOCAL ECONOMY OVERVIEW
LOCAL INDUSTRY OVERVIEW
DEMAND
MANUFACTURING PROCESS OF SNF (SULPHONATE NAPHTHALENE FORMALDEHYDE CONDENSATE SODIUM SALT) LIQUID
THERE ARE THREE BASIC STEPS
SUPHONATION
POLYMERIZATION
NEUTRALIZATION:
MATERIAL BALANCE
PROCESS FLOW DIAGRAM
MANUFACTURING PROCESS OF SULPHONATE NAPHTHALENE FORMALDEHYDE CONDENATE SODIUM SALT (SNF) - POWDER (SPRAY DRIED)
THERE ARE THREE BASIC STEPS:-
SULPHONATION:
POLYMERIZATION
NEUTRALIZATION:
MATERIAL BALANCE
MANUFACTURING PROCESS OF TAMOL DN
NAPHTHALENE BASE
RAW MATERIAL
PHENOL BASE
FINAL LIQUID
OPERATING INSTRUCTION:
PROCESS FLOW DIAGRAM (NAPHTHALENE BASE) PRODUCT-1 (1000 KG.)
PROCESS FLOW DIAGRAM (PHENOL BASE) PRODUCT-2 (1000 KG.)
PROCESS FLOW DIAGRAM (FINAL PRODUCT) (1000 KG.)
PRINCIPLES OF PLANT LAYOUT
STORAGE LAYOUT:
EQUIPMENT LAYOUT:
SAFETY:
PLANT EXPANSION:
FLOOR SPACE:
UTILITIES SERVICING:
BUILDING:
MATERIAL-HANDLING EQUIPMENT:
RAILROADS AND ROADS:
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
ADDRESSES OF RAW MATERIAL SUPPLIERS
ADDRESSES OF PLANT & MACHINERY SUPPLIERS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
