Detailed Project Report on d.o.p and other plasticizers

D.O.P AND OTHER PLASTICIZERS

[CODE NO.4143]  

Plasticizers are additives that increase the plasticity or fluidity of the material to which they are added, including plastics, cement, concrete, wallboard and clay bodies. Although the same compounds are often used for both plastics and concretes, the desired effect is slightly different. Plasticizers for plastics are additives, most commonly phthalates, that give hard plastics the desired flexibility and durability.

Phthalates are widely used as additives in a range of plastics and other materials that are found in many consumer products. They make plastics, such as PVC, soft and flexible. They are not chemically bound to plastics, so they can be released from consumer products into the environment. There is public concern about phthalates because of their widespread use and occurrence in the environment as well as their potential effects on human health.

There is a wide range of different phthalates, which each have specific properties, uses, and health effects. In the European Union, five of the most widely used phthalates have been reviewed by the European Chemicals Bureau (DEHP, DBP, DINP, DIDP, and BBP).

Plasticizers have been found to be used largely by vinyl industry, where they improve process ability of resins and enhance the properties of the end product. The first successful use of end product. The first successful use of a plasticizer in the preparation of a plastic, however, was long before the development of polyvinyl chloride. When the Hyatt brothers used camphor to plasticizer nitrocellulose, about 1868 and thereby brought celluloid into existence the invention marked the beginning of both the plastics and the plasticizer industries. Camphor was replaced by tripheniyl phosphate after some years and a little later trieresyl phosphate was also used with nitrocellulose. In the early 1920's phthalates were introduced but the demand for plasticizers remained small, limited largely by its dependence on the market for cellulose nitrate plastics.

Most plasticizers are non volatile organic materials, usually liquid in form when added to resins under the proper conditions, they produce compounds that are more flexible than the employed to impart certain other characteristics. Many different types of chemical compounds have commercial usefulness as plasticizers. Some of the more common types are.

COST ESTIMATION

Plant Capacity                                  8 Ton/Day  

Land & Building (4000 sq.mt.)           Rs. 2.46 Cr    

Plant & Machinery                            Rs. 95.00 Lacs 

Working Capital for 1 Month      Rs. 2.13 Cr 

Total Capital Investment                  Rs. 5.71 Cr 

Rate of Return                                  38%

Break Even Point                              50%

• INTRODUCTION
  
• WORKING OF PLASTICIZERS:
• THEY INCLUDE THE FOLLOWING:-
• ADVANTAGE OF PLASTICIZER
• IMPROVED PLASTICIZERS QUALITY
• IMPROVED ECOLOGY
• HIGHER YIELDS
• CLASSIFICATION OF COMMERCIALLY AVAILABLE PLASTICISERS
• IN THE PAST PLASTICISERS HAVE BEEN CLASSIFIED IN A NUMBER 
•     OF WAYS VIZ.
• ACCORDING TO CHEMICAL CLASSIFICATION PLASTICISER ARE DIVIDED 
•     IN FOLLOWING GROUPS.
• 1. PHTHALATE
• 2. PHOSPHATE
• 3. GLYCOLLATE
• PROPERTIES
• DIOCTYL PHTHALATE (D.O.P)
• DIBUTYL PHTHALATE (D.B.P)
• DI ETHYL PHTHALATE (D.E.P.)
• DI-METHYL PHTHALATE (D.M.P.)
• DIOMYL PHTHALATE
• USES & APPLICATIONS
• DIBUTYL PHTHALATE (DBP) C6H4 (COOC4H4)2
• DIETHYL PHTHALATE D.E.P.
• DIMETHYL PHTHALATE D.M.P.
• DIAMYL PHTHALATE (D.A.P.)
• CHARACTERISTICS OF DIFFERENT PLASTICISER
• DI-2-PROPYL-HEPTYL-PHTALATE (DPHP)
• DI-ISO-NONYL-PHTALATE (DINP)
• DI-ISO-DECYL-PHTALATE (DIDP)
• DI-BUTYL-PHTHALATE (DBP)
• CHARACTERISTICS AND USES OF DIBUTYL PHTHALATE
• PROPERTIES AND STORAGE OF DIISONONYL PHTHALATE
• MOLECULAR STRUCTURE:
• PROPERTIES:
• DESCRIPTION:
• STORAGE:
• DIFFERENCE IN PLASTICIZER
• DIOCTYL PHTHALATE (DOP)
• DIOCTYL TEREPHTHALATE (DOTP)
• DIISONONYLPHTHALAT (DINP)
• APPLICATIONS
• BEREAU OF INDIA STANDRDS SPECIFICATION
• TYPES
• MARKET OVERVIEW OF PLASTICIZER
• PLASTICIZERS MARKET BY TYPE
• PHTHALATES PLASTICIZERS
• NON-PHTHALATES PLASTICIZERS
• PLASTICIZERS MARKET BY APPLICATION
• PLASTICIZERS MARKET BY GEOGRAPHY
• KEY PLAYERS IN PLASTICIZERS MARKET
• PRESENT MANUFACTURERS
• PRODUCTION PROCEDURE OF PLASTICIZER
• PHATHALATES PLASTICIZERS
• DIOCTYL PHTHACELATE
• PROCESS
• DIBUTYL PHTHALATE
• TRICRESYL PHOSPHATE (CH3C6H4O)3PO4
• FLOW SHEET OF PROCESS
• PROCESSING DETAILS OF PLASTICIZER
• PROCESS DIAGRAM FOR HEAVY PLASTICIZERS (LIKE DOP, DINP, DIDP)
•     PRODUCTION
• PLASTICIZERS PRODUCTION PROCESS DESCRIPTION
• ESTEREFICATION
• CHEMICAL REACTION IN CASE OF DOP (DI-OCTYL-PHTALATE) 
•     PRODUCTION:
• DISTILLATION & NEUTRALIZATION
• FILTRATION
• WORK-UP OF CONTAMINATED PRODUCTS
• PROCESS VALUES
• DIISOBUTYL PHTHALATE AND ITS DERIVATION
• DIBUTYL PHTHALATE AND ITS DERIVATIVE
• PRINCIPLES OF PLANT LAYOUT
• MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE 
•     SERVICE ARE:
• PLANT LOCATION FACTORS
• 1. RAW-MATERIAL SUPPLY:
• 2. MARKETS:
• 3. POWER AND FUEL SUPPLY:
• 4. WATER SUPPLY:
• 5. CLIMATE:
• 6. TRANSPORTATION:
• 7. WASTE DISPOSAL:
• 8. LABOR:
• 9. REGULATORY LAWS:
• 10. TAXES:
• 11. SITE CHARACTERISTICS:
• 12. COMMUNITY FACTORS:
• 13. VULNERABILITY TO WARTIME ATTACK:
• 14. FLOOD AND FIRE CONTROL:
• EXPLANATION OF TERMS USED IN THE PROJECT REPORT
• 1. DEPRECIATION:
• 2. FIXED ASSETS:
• 3. WORKING CAPITAL:
• 4. BREAK-EVEN POINT:
• 5. OTHER FIXED EXPENSES:
• 6. MARGIN MONEY:
• 7. TOTAL LOAD:
• 8. LAND AREA/MAN POWER RATIO:
• PROJECT IMPLEMENTATION SCHEDULES
• INTRODUCTION
• PROJECT HANDLING
• PROJECT SCHEDULING
• PROJECT CONSTRUCTION SCHEDULE
• TIME SCHEDULE
• SUPPLIERS OF RAW MATERIALS
• SUPPLIERS OF PHTHALIC ANHYDRIDE
• SUPPLIERS OF SULPHURIC ACID
• SUPPLIERS OF PLANT AND MACHINERY
• SUPPLIERS OF DISTILLATION PLANT
• SUPPLIERS OF REACTORS
• SUPPLIERS OF STORAGE TANKS
• SUPPLIERS OF BOILERS
• TECHNOLOGY SUPPLIERS FOR PLASTICISER

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)