DISPOSABLE PLASTIC SYRINGE (CAP: 50,000 NOS./DAY)
[EIRI/EDPR/4633]
A Disposable syringe is a basic responding siphon comprising of a plunger (however in present-day syringes, it is really a cylinder) that fits firmly inside a round and hollow cylinder called a barrel. For syringe manufacturing plunger can be directly pulled and pushed along within the cylinder, enabling the syringe to take in and oust fluid or gas through a release hole at the front (open) part of the bargain.
The open part of the bargain might be fitted with a hypodermic needle, a spout or tubing to coordinate the stream into and out of the barrel. Syringes are as often as possible utilized in clinical medication to control infusions, imbue intravenous treatment into the circulatory system, apply mixes, for example, paste or oil, and draw/measure fluids.
Disposable Syringe is an instrument which is used for injecting any liquid into the body of human beings or of animals. It consists of a cylinder and an air tight piston. These syringes are used for injecting the medicine into the body or into the nerve of the body which are not possible to take in through mouth or takes much time in mixing with blood.
In this project, we are manufacturing the disposable syringes with the sizes are 2 ml, 5 ml, 20 ml and 50 ml.
COST ESTIMATION
Plant Capacity 50,000 Nos./Day
Land & Building (10,000 sq.ft.) Rs. 69.00 Lac
Plant & Machinery Rs. 99.00 Lac
Working Capital for 1 Month Rs. 55.82 Lac
Total Capital Investment Rs. 2.41 Cr
Rate of Return 72%
Break Even Point 17%
CONTENTS
INTRODUCTION
PARTS OF SYRINGES
SYRINGES AND NEEDLES
NEEDLES
VASCULAR ACCESS NEEDLE GAUGE RECOMMENDATIONS
TYPES OF SYRINGES
SELECTING SYRINGES
SYRINGE TIPS
SELECTING NEEDLES
NEEDLE GAUGE
NEEDLE LENGTH
TYPES OF HYPODERMIC NEEDLES
BEVEL
GAUGE
COMMON GAUGES
DISPOSAL OR REUSABLE
USES AND APPLICATION
1. USED FOR EXTRACTION OF BLOOD:
2. USED FOR VACCINATION:
3. USED FOR INJECTING OF INSULIN:
4. USED FOR ADMINISTERING ANAESTHESIA:
B.I.S. SPECIFICATION
RAW MATERIAL & MACHINERY USED
RAW MATERIAL USED
RAW MATERIALS WHICH ARE USED IN THIS BUSINESS
MACHINERY & EQUIPMENTS
PROCESS FLOW CHART
MANUFACTURING PROCESS
LIST OF RAW MATERIAL
MANUFACTURING PROCESS AND SOURCE OF TECHNOLOGY
PP SYRINGES ARE MADE OF:
INSPECTION AND TESTING
FREEDOM FROM PYROGENIC MATERIAL
TEST FOR ABNORMAL TOXICITY
FREEDOM FROM EXTRANEOUS MATTER
LIMIT FOR EXTRACTABLE MATTER
GENERAL
LIMIT FOR EXTRACTABLE MATERIAL
LUBRICANTS
NOZZLE
GRADUATION POSITION OF SCALE NUMBERING
FLANGE OF BARREL OR FINGER GRIPS
PISTON
DEAD SPACE VOLUM
MAXMUM DEAD SPACE
LEAKAGE TEST
LEAKAGE TEST BETWEEN BARREL AND PISTON
LEAKAGE TESTING
EXPEL AIR.
ACCEPTANCE CRITERIA
PROCEDURE
ACCEPTANCE CRITERIA
THE TEST SHALL BE FOLLOWED AS BELOW:
STERILITY
MARKING OF UNIT CONTAINER
MARKING OF UNIT CONTAINER:
MARKING OF OUTER CONTAINERS:
PACKING:
OUTER CONTAINER
MARKET SURVEY
PRODUCT INSIGHTS
APPLICATION INSIGHTS
DISPOSABLE SYRINGES MARKET TOP KEY PLAYERS
BECTON DICKINSON LAUNCHES A BD INTEVIA 1ML DISPOSABLE AUTO INJECTOR
DISPOSABLE SYRINGES MARKET DYNAMICS-
ASIA PACIFIC IS EXPECTED TO WITNESS A FASTEST GROWTH IN THE GLOBAL DISPOSABLE SYRINGES MARKET
MANUFACTURERS OF DISPOSABLE SYRINGE
COMPLETE PLANT SUPPLIERS FOR DISPOSABLE SYRINGES
SUPPLIERS OF RAW MATERIALS
POLYPROPYLENE GRANULES
SUPPLIERS OF THERMOPLASTIC ELASTOMER
SUPPLIERS OF ETHYLENE OXIDE
SUPPLIERS OF PRINTING INK
SUPPLIERS OF PACKING PAPER
SUPPLIERS OF PACKING BOXES
SUPPLIERS OF PACKING MATERIALS
DISPOSABLE NEEDLE
SUPPLIERS OF DISPOSABLE SYRINGE GASKET
SUPPLIERS OF PLANT AND EQUIPMENTS FOR DISPOSABLE SYRINGE/TURNKEY CONSULTANTS
INJECTION MOLDING MACHINE
SCREEN PRINTING MACHINE
STETRLIZING MACHINE
AUTOMATIC BLISTER PACKING MACHINE
SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)
RAW MATERIAL PHOTOGRAPHS
POLYPROPYLENE
ETHYLENE OXIDE
PACKING PAPER
RUBBER GASKETS
NEEDLES
PRINTING INK
MACHINERY PHOTOGRAPHS
COMPLETE LINE
SYRINGE PRINTING MACHINE
AUTOMATIC SYRINGE ASSEMBLING MACHINE
PRODUCTION LINE DETAIL PHOTOS
BLISTER PACKING SYSTEM
MORE DETAILS
SYRINGE LOADING MACHINE
PRODUCT PHOTOGRAPHS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
