DIESEL EXHAUST FLUID (DEF) (CAP: 50 TONS/DAY)

DIESEL EXHAUST FLUID (DEF)  (CAP: 50 TONS/DAY)

DIESEL EXHAUST FLUID (DEF) (CAP: 50 TONS/DAY)

 [EIRI/EDPR/4847] J.C.: 3068

Today, cars and trucks and other applications using diesel engines sold must meet stringent emissions requirements. To meet these requirements, many diesel engine manufacturers use Selective Catalytic Reduction (SCR), an emissions aftertreatment technology that converts nitrogen oxides (NOx) in the diesel-engine exhaust stream into nitrogen and water vapor, two natural components in the air we breathe. Diesel exhaust fluid is injected into the diesel exhaust stream and the heat from the exhaust, the fluid, and a catalyst convert the NOx into the harmless gases.

Diesel exhaust fluid is a 32.5% solution of technically pure urea in purified water. For the SCR unit to operate properly, the DEF must meet an exacting purity standard. This standard, published by the International Organization for Standardization (ISO), is intended to ensure that the diesel exhaust fluid used in SCR-equipped cars and trucks provides the purity required by diesel engine manufacturers and the quality to preserve the emissions control system and the environment.

The API Diesel Exhaust Fluid (DEF) Certification Program is a voluntary program designed to certify and monitor the quality characteristics of diesel exhaust fluid intended for use in motor vehicles with diesel engines. 

Diesel exhaust fluid marketers that have demonstrated that their products satisfy the requirements of the most recent and applicable edition of ISO 22241, Diesel engines – NOx reduction agent, may be licensed to display the API Diesel Exhaust Fluid Certification Mark. 

COST ESTIMATION

  • Rated Plant capacity                 =        50.00 MT/Day   
  • Land & Building (3000 Sq.Mtr)  Rs. 3.18  Cr    
  • Plant & Machinery                                    Rs. 1.73  Cr 
  • Working Capital for 1 Month            Rs. 2.31   Cr 
  • Total Capital Investment                       Rs. 7.48 Cr 
  • Rate of Return                                          54%
  • Break Even Point                                      46%

CONTENTS

  • INTRODUCTION
  • PROGRAM
  • PROGRAM MISSION
  • CORE OBJECTIVES
  • LICENSING AND STANDARDS 6
  • KEY BENEFITS TO STAKEHOLDERS
  • MONITORING AND GOVERNANCE
  • FIELD OF UTILIZATION
  • 1. CORE FUNCTION: SELECTIVE CATALYTIC REDUCTION (SCR)
  • 2. PRIMARY INDUSTRY APPLICATIONS
  • 3. TECHNICAL HANDLING & OPERATIONAL REQUIREMENTS
  • SUMMARY OF BENEFITS
  • MARKET OVERVIEW
  • 1. INDIA MARKET OVERVIEW (2026-2027)
  • 2. TECHNICAL COMPOSITION & BENEFITS
  • 3. MARKET DYNAMICS & CHALLENGES
  • 4. GLOBAL MARKET OUTLOOK (FORECAST TO 2029)
  • 5. KEY PLAYERS IN THE INDIAN ECOSYSTEM
  • 1. TECHNICAL GRADE UREA (TGU) SUPPLIERS
  • 2. DEMINERALIZED (DM) WATER & PLANT SUPPLIERS
  • 3. SPECIALIZED CHEMICAL DISTRIBUTORS
  • KEY QUALITY SPECS FOR 2026
  • PROCESS FLOW
  • STP FLOW DIAGRAM (TYPICAL)
  • COMPLETE PLANT SUPPLIERS ON TURNKEY BASIS
  • COOLING TOWER
  • INSTRUMENTATION & PROCESS CONTROL EQUIPMENTS
  • LABORATORY EQUIPMENTS
  • POLLUTION CONTROL EQUIPMENTS
  • PROCESS EQUIPMENTS
  • STORAGE TANKS
  • D.G. SETS
  • POWER TRANSFORMERS
  • WTP PLANTS
  • PLATEFORM WEIGHING MACHINE
  • ELECTRICAL MEASURING INSTRUMENTS
  • PRELIMINARY LAYOUT

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)


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