DI-CALCIUM PHOSPHATE (POWDER)
[CODE NO.4367]
Dicalcium phosphate is also known as the calcium hydrogen phosphate dehydrate or dibasic calcium phosphate with the molecular formula CaHPO4. The ‘di’ prefix indicates the formation of the HPO42– anion, which involves the removal of two protons from phosphoric acid (H3PO4). Dicalcium phosphate is mostly used as a dietary supplement. It is commonly found as a dehydrate; however, it can be converted into an anhydrous form by applying heat. It is insoluble in water and biomaterial in nature. Dicalcium phosphate contains a minimum 19% of phosphorus content and maximum 28% of calcium content; therefore, it is used as a source of phosphorus and calcium.
Rock phosphates are natural sources of calcium phosphate in the form of tricalcium phosphate. Acidification of tricalcium phosphate with mineral acids yields phosphates and phosphoric acids. Acidification of rock salt with hydrochloric acid produces mono calcium phosphate which remains in solution which is treated to remove fluorides as precipitates.
The supernatant liquid containing monocalcium phosphate is treated with lime to obtain dicalcium phosphate and calcium chloride which is considered as a by-product. Phosphoric acids which are obtained on acidification of natural phosphates are purified and then neutralized to produce dicalcium phosphate.
Animal-feed grade Di-Calcium Phosphate is made from wet process acid that has been treated to reduce fluorine content to an acceptable level.
It is intended to prepare a Feasibility Report to install 7500 MT/Year Di-Calcium Phosphate (Powder) production facilities as a New Project.
COST ESTIMATION
Plant Capacity 25 Ton/Day
Land & Building (11250 sq.mt.) Rs. 11.25 Cr
Plant & Machinery Rs. 14.62 Cr
Working Capital for 1 Month Rs. 1.96 Cr
Total Capital Investment Rs. 28.74 Cr
Rate of Return 50%
Break Even Point 41%
- • INTRODUCTION
- • USES/APPLICATIONS
- • MARKET OVERVIEW
- • PRODUCT SPECIFICATIONS
- • BIS SPECIFICATION
- • FORMULATION
- • RAW MATERIALS
- • RAW MATERIAL SUPPLIERS
- • MANUFACTURING PROCESS STEPS/PROCESS FLOW/QUALITY CONTROL
- • USE OF MACHINERY (CRITICAL)
- • ENGINEERING DESIGN CONSIDERATIONS
- • ETP FACILITY
- • SEWAGE AND WASTE WATER EFFLUENT
- • UTILITIES REQUIREMENT (ESTIMATED-MONTH)
- • WASTE GENERATION & MANAGEMENT/GREEN BELT
- • PLANT & MACHINERY
- • SUPPLIERS OF PLANT & MACHINERY/TURNKEY SUPPLIERS
- • PRELIMINARY LAYOUT
- • PRINCIPLES OF PLANT LAYOUT
- • PLANT LOCATION FACTORS
- • HEALTH SAFETY AND ENVIRONMENT
- • ANTICIPATED ENVIRONMENTAL IMPACTS
- • MITIGATION MEASURES (PROPOSED)
- • HSE REQUIREMENT
- • SAFETY & OCCUPATIONAL MEASURE
- • ENVIRONMENTAL/SAFETY LIABILITY
- • POTENTIAL RISKS
- • PROPOSED IMPLEMENTATION SCHEDULE
- • PROJECT FINANCIALS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
