DI-CALCIUM PHOSPHATE (POWDER)
[EIRI/EDPR/4737] J.C.: 2957XL
INTRODUCTION
Dicalcium phosphate is also known as the calcium hydrogen phosphate dehydrate or dibasic calcium phosphate with the molecular formula CaHPO4. The ‘di’ prefix indicates the formation of the HPO42– anion, which involves the removal of two protons from phosphoric acid (H3PO4). Dicalcium phosphate is mostly used as a dietary supplement. It is commonly found as a dehydrate; however, it can be converted into an anhydrous form by applying heat. It is insoluble in water and biomaterial in nature. Dicalcium phosphate contains a minimum 19% of phosphorus content and maximum 28% of calcium content; therefore, it is used as a source of phosphorus and calcium.
Rock phosphates are natural sources of calcium phosphate in the form of tricalcium phosphate. Acidification of tricalcium phosphate with mineral acids yields phosphates and phosphoric acids. Acidification of rock salt with hydrochloric acid produces mono calcium phosphate which remains in solution which is treated to remove fluorides as precipitates.
The supernatant liquid containing monocalcium phosphate is treated with lime to obtain dicalcium phosphate and calcium chloride which is considered as a by-product. Phosphoric acids which are obtained on acidification of natural phosphates are purified and then neutralized to produce dicalcium phosphate.
Animal-feed grade Di-Calcium Phosphate is made from wet process acid that has been treated to reduce fluorine content to an acceptable level.
It is intended to prepare a Feasibility Report to install 30000 MT/Year Di-Calcium Phosphate (Powder) production facilities as a New Project.
COST ESTIMATION
Plant Capacity 83.334 MT/Day
Land & Building (22,645 sq.mt.) Rs. 26.66 Cr
Plant & Machinery Rs. 61.27 Cr
Working Capital for 1 Month Rs. 6.98 Cr
Total Capital Investment Rs. 98.15 Cr
Rate of Return 64%
Break Even Point 34%
CONTENTS
INTRODUCTION
USES/APPLICATIONS
MARKET OVERVIEW
GLOBAL DICALCIUM PHOSPHATE MARKET: REGIONAL OUTLOOK
GLOBAL DICALCIUM PHOSPHATE MARKET: KEY PLAYERS
PRODUCT SPECIFICATIONS
DICALCIUM PHOSPHATE
CALCIUM CHLORIDE
HYDROFLUORIC ACID
BIS SPECIFICATION
FORMULATION
REACTION – (A)
REACTION – (B)
RAW MATERIALS
ROCK PHOSPHATE
HYDROCHLORIC ACID (>30%)
SPECIFICATIONS
PHYSICAL PROPERTIES
CALCIUM HYDROXIDE
RAW MATERIAL/CHEMICALS SUPPLIERS
ROCK PHOSPHATE
ACID
HYDRATED LIME
LABORATORY CHEMICALS
MANUFACTURING PROCESS STEPS/PROCESS FLOW/QUALITY CONTROL
THE STEPS INVOLVE IN THE MANUFACTURE OF DI-CALCIUM PHOSPHATE IS AS FOLLOWS.
PROCESS FLOW
QUALITY CONTROL
USE OF MACHINERY (CRITICAL)
GRINDING
BALL MILL
FEEDING SYSTEM
FILTRATION
ENGINEERING DESIGN CONSIDERATIONS
ETP FACILITY
ETP FLOW DIAGRAM (TYPICAL)
STP FLOW DIAGRAM (TYPICAL)
SEWAGE AND WASTE WATER EFFLUENT
UTILITIES REQUIREMENT (ESTIMATED - MONTH)
WASTE GENERATION & MANAGEMENT/GREEN BELT
GREEN BELT
WATER (ESTIMATED)
WASTE (ESTIMATED)
FLUE GAS (ESTIMATED)
PLANT & MACHINERY
SUPPLIERS OF PLANT & MACHINERY/TURNKEY SUPPLIERS
GRINDER
REACTORS
EVAPORATORS
MIXER
DRYER
STORAGE TANKS
CENTRIFUGE
PULVERIZERS
MATERIAL HANDLING EQUIPMENTS
LABORATORY EQUIPMENTS
BOILERS
INSTRUMENTATION AND PROCESS CONTROL EQUIPMENTS
D.G. SETS
EOT CRANES
POWER TRANSFORMERS
COOLING TOWER
ETP PLANTS
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSOR
PLATEFORM WEIGHING MACHINE
ELECTRICAL MEASURING INSTRUMENTS
SUBMERSIBLE WATER PUMP
PRELIMINARY LAYOUT
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
RAW-MATERIAL SUPPLY:
MARKETS:
POWER AND FUEL SUPPLY:
WATER SUPPLY:
CLIMATE:
TRANSPORTATION:
WASTE DISPOSAL:
LABOR:
REGULATORY LAWS:
TAXES:
SITE CHARACTERISTICS:
COMMUNITY FACTORS:
FLOOD AND FIRE CONTROL:
HEALTH SAFETY AND ENVIRONMENT
ANTICIPATED ENVIRONMENTAL IMPACTS
CONSTRUCTION PHASE
OPERATION PHASE
MITIGATION MEASURES (PROPOSED)
HSE REQUIREMENT
SAFETY & OCCUPATIONAL MEASURE (STORAGE/HANDLING OF RAW MATERIAL & PRODUCT)
ENVIRONMENTAL/SAFETY LIABILITY AND ENVIRONMENT CLEARANCE PROCESS
POTENTIAL RISKS
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
