CURCUMIN EXTRACTION PLANT (API AND 95%) (CAP: 30 KG/DAY)
[EIRI/EDPR/4728] J.C.: 2948XL
Curcumin (diferuloyl methane), the natural yellow pigment in turmeric, is isolated from the rhizomes of the plant Curcuma longa. It constitutes about 3-4% of the composition of turmeric. In the south and southeast tropical Asian countries, turmeric has been used for centuries as a spice to give the specific flavor and yellow color to curry. Turmeric became a very important spice to mankind when it was observed that the addition of turmeric powder in food preparation preserved its freshness and nutritive value.
Curcumin is also a powerful inhibitor of the proliferation of several tumor cells, as well as an anti-inflammatory agent. It exhibits anti-clastogenic, anti-fungal and anti-viral properties. However, the lack of information regarding the mechanisms of action of curcumin has precluded its clinical use in western countries. Several recent studies have given some insight into the molecular basis for the action of curcumin at the cellular level.
COST ESTIMATION
Plant Capacity 30 KG/Day
Land & Building (3000 sq.mt.) Rs. 6.17 Cr
Plant & Machinery Rs. 1.41 Cr
Working Capital for 2 Months Rs. 1.38 Cr
Total Capital Investment Rs. 9.24 Cr
Rate of Return 29%
Break Even Point 51%
CONTENTS
INTRODUCTION
CHEMICAL STRUCTURE AND SELECTED PROPERTIES OF CURCUMIN (C21H20O6)
WHAT IS TURMERIC?
WHAT IS CURCUMIN?
PRODUCT SPECIFICATION
WHAT IS THE HISTORY OF TURMERIC AND CURCUMIN?
ARE THERE ANY SIDE EFFECTS OR INTERACTIONS?
WHY HASN’T THE PHARMACEUTICAL INDUSTRY PATENTED TURMERIC AND CURCUMIN?
DETAILS OF TURMERIC
INDIA TURMERIC GRADES
BENEFITS OF CURCUMIN AND ITS SIDE EFFECT
USES AND APPLICATION
IS MOSTLY USED IN THE FOLLOWING FIELDS:-
BIOLOGICAL SOURCE AND ACTIVITIES OF CURCUMIN
THE BIOLOGICAL SOURCE OF CURCUMIN
BIOLOGICAL ACTIVITIES OF CURCUMIN
ANTI-INFLAMMATORY PROPERTY
ANTIOXIDANT PROPERTIES
EFFECT OF CURCUMIN ON LYMPHOCYTES
EFFECT OF CURCUMIN ON PLATELET AGGREGATION
PROPERTIES OF CURCUMIN
CHEMICAL CHARACTERIZATION OF CURCUMIN
COMPOSITION OF THE FOOD ADDITIVE
PHYSICO-CHEMICAL PROPERTIES
CURCUMIN - THE YELLOW EXTRACT FROM TURMERIC
FIGURE: CURCUMA LONGA (TURMERIC PLANT) WITH ITS RHIZOME OR ROOT
CHEMICAL COMPOSITION OF TURMERIC
BIOLOGICAL ACTIVITY OF TURMERIC AND ITS COMPOUNDS
PHARMACOLOGICAL ACTION OF TURMERIC AND ITS EXTRACT
FRAGRANCE AND FLAVOUR
RAW MATERIALS SCENARIO (INDIA AND GLOBAL)
INTERNATIONAL SCENARIO
MARKET OVERVIEW OF CURCUMIN
SOME OF THE MAJOR PARTICIPANTS IN THE GLOBAL CURCUMIN MARKET ARE
GLOBAL MARKET POSITION AND DEMAND OF CURCUMIN
U.S. CURCUMIN MARKET, BY APPLICATION, 2016-2024, (TONS)
ADDRESSES OF PRESENT MANUFACTURERS
MARKET ANALYSIS OF CURCUMIN
EXTRACTION OF CURCUMIN FROM TURMERIC
TABLE 1
METHODS, PRINCIPLES, AND CONDITIONS FOR EXTRACTION OF CURCUMINOIDS AND OLEORESIN
SEQUENCES IN CURCUMIN EXTRACTION
PROCESS FLOW DIAGRAM
STAGES IN CURCUMIN EXTRATION
PROCESS OUTLINE FOR CURCUMIN EXTRACTION
MANUFACTURING PROCESS OF CURCUMIN
RAW MATERIAL REQUIRED:
TECHNOLOGICAL PROCESS OF CURCUMIN EXTRACTION PLANT
PROCESS FLOW DIAGRAM
GRADE OF CURCUMIN
BASIC PLANT AND MACHINERY REQUIRED
SALIENT FEATURE OF THE PROCESS
MANUFACTURING PROCESS DIAGRAM
EXTRACTION AND PROCESSING OF CURCUMIN
TURMERIC HAS BEEN FOUND TO HAVE THE COMPOSITION AS SHOWN IN TABLE BELOW
TYPICAL COMPOSITION OF TURMERIC
FIGURE: THE THREE STRUCTURES OF CURCUMIN AND OTHER URCUMINOIDS
FIGURE TURMERIC RHIZOME AND CURCUMIN THAT WAS EXTRACTED
REFINEMENT OF CURCUMIN:
FILTRATION:
OLEORESIN TO CURCUMIN:
FIGURE – OLEORESIN TO CURCUMIN REFINEMENT PROCESS SET-UP
PURITY TESTING TECHNIQUES:
METHOD OF SUBCRITICAL CURCUMIN EXTRACTION
THE PRETREATED MATERIAL WILL BE LOADED INTO EXTRACTION POT.
ANALYSIS OF TURMERIC OIL
MATERIALS AND METHODS
PLANT RAW MATERIAL
FIGURE: FRESH TURMERIC RHIZOMES
DESCRIPTION OF EXPERIMENTAL SETUP AND METHOD
FIGURE: PROCESS FLOW DIAGRAM FOR PRODUCTION OF TURMERIC OIL
CALCULATION OF OIL YIELD AND MOISTURE CONTENT
MOISTURE CONTENT
TURMERIC OIL YIELD
TABLE: VARIATION OF % OIL YIELD WITH TIME
PHYTOCHEMICALS EVALUATION & CURCUMIN CONTENT OF TURMERIC
MATERIALS AND METHODS
CHEMICALS AND REAGENTS
COLLECTION AND PROCESSING OF PLANT MATERIAL
EXTRACTION PROCESS
PRELIMINARY PHYTOCHEMICAL EVALUATION OF CRUDE EXTRACT
GLYCOSIDES
ISOLATION OF CURCUMIN FROM TURMERIC RHIZOMES
EVALUATION OF ISOLATED CURCUMIN BY THIN LAYER CHROMATOGRAPHY (TLC)
FOURIER TRANSFORM INFRARED SPECTROSCOPY (FTIR) OF ISOLATED CURCUMIN
ESTIMATION OF CURCUMIN CONTENT IN TURMERIC RHIZOME
SWOT ANALYSIS OF CURCUMIN
STRENGTH
OPPORTUNITIES
WEAKNESSES
THREAT
LICENSES, CERTIFICATE AND QUALITY CONTROL FOR CURCUMIN EXTRACTION
FSSAI
AYUSH LICENSE (FOR MULTI PURPOSE EXTRACTION)
NOC
BUYERS LIST OF CURCUMIN AND TURMERIC OIL
SUPPLIERS OF RAW MATERIAL (INDIAN)
SUPPLIERS OF N-HAXANE
SUPPLIERS OF LABORATORY CHEMICALS
SUPPLIERS OF RAW MATERIAL (GLOBAL)
SUPPLIERS OF PLANT AND MACHINRY (IMPORTED)
CONSULTANT TURNKEY SUPPLIERS OF CURCUMIN EXTRACTION
ADDRESSES OF PLANT AND MACHINERY SUPPLIERS
SUPPLIERS OF CRUSHER
SUPPLIERS OF EVAPORATORS
SUPPLIERS OF FILTER PRESS
SUPPLIERS OF BOILERS
SUPPLIERS OF LAB TESTING EQUIPMENT
SUPPLIERS OF STORAGE TANK
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF EXTRACTOR
SUPPLIERS OF STEAM DISTILATION PLANT
SUPPLIERS OF PUMPS
SUPPLIERS OF DIGITAL WEIGHING SCALE
SUPPLIERS OF OTHER MACHINERY
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
