Complete Recycling Handbook on Automotive Vehicle Scrap (Technology, Process, Shredding, Methodology and Prospects) with Project Profiles

Complete Recycling Handbook on Automotive Vehicle Scrap (Technology, Process, Shredding, Methodology and Prospects) with Project Profiles

ISBN: 9788189765668

Price: 2200

Book contains chapter on Introduction, Vehicle Scrapping Policy Overview, Important Guidelines for Vehicle Scrapping, Overview of Vehicle Scrapping and Recycling Facility, Why to Invest in Automated Vehicle Scrapping?, Ferrous Solid Residuals , A Qualitative Introduction to the Ferrous Scrap Industry , Processed Ferrous Scrap Grades & Steel Scrap Quality , The Supply of Deregistered Automobiles and Hulks, The Dismantling Model, Hulk Transportation and Processing, The Growth in Numbers of Cars, The Number of Broken-down Cars, Broken-down Cars and Volumes of Scrap, The Problem of Domestic Appliances, New Developments in Steelmaking Processes and their Effect on the Demand for Scrap, Requirements Deriving from the Scrap Market, Requirements of the Steel Industry Concerning Scrap Qualities, The Collection of Broken-down Cars and Appliances, Scrap Preparation Techniques, Shredding Process & its Cost Inherent, Methods of Disposal of Shredder Residue, Cold Shredder Process, Technologies for Concentrating Recyclables from Shredder Residue, Assess Environmental Impact and Resource Recovery in Recycling of a Whole Car, LCA Method is used to Identify the Environmental Impacts of Different Stages, Three Scenarios are Set up to Represent Different Technological Recycling Levels, Plant Economics of Aluminium Recycling, Plant Economics of Passenger Vehicles And Commercial Vehicles Scrap, Plant Economics of Plastic Recycling Unit, Plant Economics of Recycling of Lithium-Ion and Lead Acid Batteries & Extraction of All By-Products, Plant Economics of Recycling of Rubber Tyre and Extraction of All By-Products, Plant Economics of Recycling Plant of Metal, Plant Economics of Vehicle Scrap Yard of Passenger Vehicles.

Chapter 1

Introduction

• Government Vehicles
• Commercial Vehicles
• Fitness Tests for Vehicles
• Need for introduction of vehicle scrap page policy
• Challenges
• Way Forward
• The Role of Technology in Streamlining Vehicle Scrapping Processes
• Digital Inventory Management
• Automated Dismantling
• Artificial Intelligence and Machine Learning
• Efficient Recycling
• Environmental Monitoring and Compliance
• Blockchain for Transparency and Traceability
• Customer Engagement and Awareness
• Data Analytics for Decision Making:
• Collaborative Platforms:
• Recycling an old vehicle
• Understanding the global best practices in recycling process
• Current scenario in India – handling end of life vehicles
• Challenges with handling the end of life vehicles in India
• Tracking the old vehicles
• Infrastructure & technology to handle the large volumes
• Tracking, identification & accountability
• Handling of new age electric, hybrid vehicles

Chapter 2

Vehicle Scrapping Policy Overview

• Vehicle Scrappage Policy in India
• Highlights of the Vehicle Scrappage Policy Announcement
• What is the aim of Vehicle Scrappage Policy 2021?
• Benefits of the Vehicle Scrappage Policy
• Government Vehicles
• Commercial Vehicles
• Private Vehicles
• Vintage Vehicles
• Fitness Tests for Vehicles
• Get the vehicle tested or scrapped
• Incentives for scrapping old vehicles
• Disincentives of owning an old vehicle
• Under what conditions is my car liable to be scrapped?
• How does the policy impact you as a two-wheeler owner?
• How to scrap a car in India?
• Step 1: Contact the scrapping centre
• Step 2: Complete the documentation
• Step 3: Let the scrappage start
• Step 4: The remaining part of the vehicle is recycled or reused
• Owning Old Vehicles Will Be Costly
• RTO rules for car scrapping process in India
• RTO rules for deregistration and scrapping of old vehicles
• How does scrapping your car affect insurance?

Chapter 3

Important Guidelines for Vehicle Scrapping

• Importance of car scrapping rules
• Eligibility criteria for scrap
• Age of the vehicle
• Non-renewal of Registration Certificate (RC)
• Irreparable damages
• Selection of a registered scrap dealer
• Car scrapping process step-by-step
• Dismantling the vehicle
• Safe Removal of Hazardous Materials
• Recycling and disposal
• Issuance of a shredding certificate
• Ecological benefits of scrap metal
• Reduced pollution
• Protection of resources
• Vehicle Care Services
• What We Do
• Documentation

Chapter 4

Overview of Vehicle Scrapping and Recycling Facility

• Scope of Vehicle Recycling in India
• Short Title and Application
• Under the Guidelines
• The Entity
• Criteria for Scrapping of Vehicle
• Process for Vehicle Scrapping and Recycling Facility
• Certificate of Vehicle Scrapping:
• Eco-friendly Vehicle Scrapping & Recycling
• Key Practices Of Eco-Friendly Vehicle Scrapping & Recycling Facility
• Benefits of Eco-Friendly Vehicle Scrapping & Recycling Facility
• Environmental Benefits
• Economic Benefits
• Technological and Innovation Benefits
• Future of Eco-Friendly Vehicle Scrapping & Recycling Facility
• Detailed look at each step of the salvaging process:
• Step 1: Vehicle Depollution
• Processing hazardous substances
• Step 2: Dismantling
• Catalytic converters
• Tyres & Tyre Recycling
• Glass & Glass Recycling
• Further dismantling
• Recycling plastic parts & Plastic Recycling
• Step 3: Destruction
• After metals are shredded-Metal Shredding
• Other shredded materials

Chapter 5

Why to Invest in 

• Automated Vehicle Scrapping?
• Market Predictions
• Foundry Market in India
• Business Opportunity
• Eco Recycling Limited
• Gravita India Limited
• Mahindra & Mahindra Limited
• Scope of vehicle recycling
• Market Predictions
• Market Research
• Legal Requirements for Running an Automated Vehicle Scrapping and Recycling Unit
• Setting Up the Automated Vehicle Scrapping and Recycling Unit
• Strategies for Advertising and Promoting the Business
• Short Title and Application
• Under the Guidelines
• Eligibility For Vehicle Scrapping and Recycling Facility Certificate
• The Entity
• Criteria for Scrapping of Vehicle:
• Process for Vehicle Scrapping and Recycling Facility
• Certificate of Vehicle Scrapping:
• Validity and Renewal of Vehicle Scrapping and Recycling Facility
• Applicable Rules/Acts
• Experience the Unmatched Services of Corpseed!
• Functioning of a Registered Vehicle Scrapping Business
• Scope of Vehicle Scrapping Business in India
• Licences and Authorisations needed to set up Vehicle Scrapping Business
• RVSF Registration/Vehicle Scrapping Licence
• Consent NOC
• Documents Required for Consent NOC
• Hazardous Waste Management Authorisation
• Additional Licences required by a Vehicle Scrapping Business

Chapter 6

Ferrous Solid Residuals

• Introduction to Ferrous Metals
• Ferrous Metal Examples & Uses
• Steel
• Cast Iron
• Wrought Iron
• Manufacturing Process of Ferrous Metals
• End-of-Life for Vehicles
• Understanding Vehicle Recycling: Cradle to Cradle
• Need to Improve Indian Recycling Plants
• The Value of Ferrous Metals
• The Ferrous Metal Recycling Process
• Ferrous metal recovery technology for automotive shredder residue (ASR)
• Non-ferrous metal recovery technology for automotive shredder residue (ASR)
• Challenges in India
• Source of Ferrous Minerals
• Applications of Recycled Ferrous Metals
• Properties of Ferrous Metals
• Non-Ferrous Metals and Their Uses
• Properties of Non-Ferrous Metals
• Difference Between Ferrous and Non Ferrous Metals

Chapter 7

A Qualitative Introduction to the Ferrous Scrap Industry

• Introduction
• Ferrous Scrap Market Overview
• Uses & Market Potential
• Ferrous metal
• Recycling and reusing of metals and alloys
• Ferrous metals and scraps
• Types of Ferrous Metals and Features
• Manufacturing Process of Ferrous Metals
• Applications of Ferrous Metals
• Environmental Impacts of Ferrous Metals
• Source of Ferrous Minerals
• Applications of Recycled Ferrous Metals
• Processing of metal
• Shredders
• Types of Shredders
• Material Handling Equipment
• Magnetic Separator/ UBC Sorter
• Technocal specifications
• Conveyors
• Technical Specifications
• Grabs & Cranes
• Technical Specifications
• Baling machines
• How baling machines help in scrap management

Chapter 8

Processed Ferrous Scrap Grades & Steel Scrap Quality

• Introduction
• Ferrous Metals
• Types of Scraps
• Home scrap
• Prompt/Industrial Scrap
• Obsolete/Post-consumer scrap
• Scrap in Electric Arc Furnaces
• Home and prompt scrap in EAFs
• Obsolete Scrap in EAFs
• Limits of Scrap
• Home and prompt scrap – Availability constraints
• Technological constraints
• Cost constraints
• Future of Scrap Markets
• Increasing scrap rates through dilution
• Sorting and removing of tramp elements
• Scrap Steel Demand
• BIS Certification Process
• Introduction
• Overview of IS 2549:2023
• Key Aspects of IS 2549:2023
• Key highlights
• Applicable Tests
• Timeline for BIS Certification
• Benefits of BIS Certification
• Case Studies
• Ferrous Scrap and its Collection and Recycling
• Categories of ferrous scrap
• Scrap recycling
• Environmental, health and safety considerations during handling of scrap
• Steel scrap making process
• Steel scrap recycling policy and what to do next

Chapter 9

The Supply of Deregistered Automobiles and Hulks

• Introduction
• RTO Rules for Car Scrapping and Deregistration
• RTO Procedure for Scrapping a Vehicle
• Auto Hulk definition
• Recycling Industry and Used Parts Market in the US
• Romanian Recycling and Disassembly Industry
• International comparative study of end-of-life vehicle (ELV) recycling systems
• International comparison on ELV management
• Properties of ASR
• The direction of ASR management

Chapter 10

The Dismantling Model

• Car dismantling industry has played the major role
• Car dismantling work is essential to the world
• Motor Vehicle Dismantling and Used Parts Wholesaling
• Trends and Insights
• Taxonomy about Disassemblability
• Disassemblability Assessment
• The Most Critical Car Parts
• Disassemblability Assessment
• Valuable Insights toward Ecodesign Recommendations
• Basic Steps of a Car with Reusable Structures
• Disassembly
• Platform Disassembly
• Seating Structure Disassembly
• Discussion
• Work of car dismantling companies
• Profit structure of the car dismantling business
• Inspection Process
• Visual Inspection
• Non-destructive Testing
• Recycling Strategies
• Remanufacturing Procedure
• Remanufacturing of Adhesive Joints
• Repair
• Reuse of the Structures for New Vehicles

Chapter 11

Hulk Transportation and Processing

• Introduction
• Design Guidelines
• Base Vehicle
• Sensor and Computer Payload
• Safety Systems
• Sensor and Compute Bay
• Rear Interface Compartment
• Control Interface
• Supervisor and Operator Interaction
• Mechanic Interaction

Chapter 12

The Growth in Numbers of Cars

• Automobile Market: Overview
• Key Insights
• Investments
• Government Initiatives
• Road Ahead
• Automobile Market: Growth Drivers
• Automobile Market: Restraints
• Automobile Market: Opportunities
• Automobile Market: Challenges
• Automobile Market: Segmentation

Chapter 13

The Number of Broken-down Cars

• Top 10 Causes
• Contributing Factors
• Age
• Maintenance
• Region
• Season
• Coverage
• Factory Warranty
• Extended Warranty/Service Contract
• Insurance
• Roadside Assistance

Chapter 14

Broken-down Cars and Volumes of Scrap

• Classes of Scrap Metal
• Understanding the process
• Depollution
• Disposing the fluids
• Recycling tyres
• Crushing

Chapter 15

The Problem of Domestic Appliances

• Common Household Appliance Failures
• Common Oven and Range Issues
• Washing Machines
• Numbers of large domestic appliances in the Community countries
• Ferrous content of old appliances

Chapter 16

New Developments in Steelmaking Processes and their Effect on the Demand for Scrap

• Introduction
• Different Methods in the Steel Industry
• The ORC Technology
• Hybrit Process
• Jet Process
• Molten Oxide Electrolysis
• Steel Production Routes
• Steel Waste
• Cost Analysis
• Steel Waste Management
• The Steel Recycling Process
• Slags
• Sludges
• Incorporating Alkali-Activated Cement Based Steel Waste
• Variability of Steel Waste
• Steelmaking processes and their effect on the demand for scrap
• Introduction
• Home and prompt scrap in EAFs
• Obsolete Scrap in EAFs
• Limits of Scrap
• Home and prompt scrap – Availability constraints
• Obsolete scrap – Technological constraints
• Obsolete Scrap – Cost constraints
• Future of Scrap Markets
• Increasing scrap rates through dilution
• Sorting and removing of tramp elements
• Scrap Steel Demand
• Benefits of Advanced Waste Management
• Environmental Protection
• Economic Gains
• Regulatory Compliance
• Sustainable Development
• Challenges and Future Trends

Chapter 17

Requirements Deriving from the Scrap Market

• The capacity of the smelting works to accept scrap
• Using scrap in blast furnaces
• Eligibility Conditions for Setting up a Vehicle Scrap Business
• The entity
• What are the Criteria for Vehicle Scrap Business in India?
• Documents Required from the Owner or the Authorised Representative
• Basic Requirements to Start a Vehicle Scrap Business in India
• Right to Inspection
• Installation of CCTV Cameras:
• Scrapping Yard:
• Authorised Treatment Facilities
• The depollution process
• Petrol recovery
• Oil recovery
• Air bag detonation
• Certificate of Destruction
• Benefits of sourcing damaged vehicles on eCarsTrade
• How to make money on damaged vehicles?
• Increase your profit with damaged vehicles

Chapter 18

Requirements of the Steel Industry Concerning Scrap Qualities

• Introduction
• Recycling iron and steel
• Scrap divided into different classes
• Scrap class and designation
• Stainless steel scrap
• How Can You Identify Scrap Metals?
• Color
• Magnetism
• Hardness
• Oxidation
• Weight
• Original Usage
• Why Test Metal Scrap?
• The Challenges of Testing Metal Scrap
• How Are Metal Scrap Samples Tested?
• How Is Scrap Quality Assessed?
• Specifications and standards
• Categories of steel scrap
• General conditions applicable to all the grades of steel scrap
• Environmental, health and safety considerations
• Facts regarding recycling of steel scrap
• Steel scrap sorting and preparation techniques

Chapter 19

The Collection of Broken-down Cars and Appliances

• Complications of Car Part Disposal
• How to Dispose of Car Parts
• Car Batteries
• Tires
• Fluids
• Metal Components
• Old Cars
• Headlights
• Core Parts
• Proper Car Part Disposal is Necessary
• Discount Dumpster is dedicated to Proper Waste Disposal
• End-of-life-vehicles
• Recycling
• End-of-life-vehicle recovery rates
• Current problems
• High-quality glass and plastic recycling
• High-quality recycling of shredding residues
• Recycling of automotive electronic components
• Electric-car recycling
• Used and end-of-life-vehicle exporting
• The first stage: cannibalisation
• Scrap preparation techniques

Chapter 20

Scrap Preparation Techniques

• Understanding the Value of Scrap Metal
• Sorting Scrap Metal for Maximum Profit
• Cleaning and Preparing Scrap Metal
• Storing Scrap Metal Safely
• Finding the Right Buyers
• Leveraging Technology for Scrap Metal Management
• Mechanism of the technological process control
• Features of automatic control system:
• Application Tool Used to Cut Scraps
• Experiment to cut Steel Bar
• Steel grade of cut material SS400
• Experiment to cut Roller
• Metal Scrap Recycling Processes
• Baling Process
• Torching & Burning Process
• Briquetting Process
• Shearing Process
• Shredding Process

Chapter 21

Shredding Process & its Cost Inherent

• Introduction
• Costs inherent in the shredding process
• Different processes involved in metal shredding
• Step-by-Step Process of Metal Shredding
• Post-Processing of Shredded Metal
• The role of transport costs
• The cold shredder: a special method
• Cold shredding has two major advantages
• Single Shaft Shredding System
• Double Shaft Shredding Plant
• Industrial Waste Shredding Machine

Chapter 22

Methods of Disposal of Shredder Residue

• Disposing of Shredder Residue
• The Daily Cover Option
• Beyond Disposal
• Recycling and Reusing ASR
• Recovering Plastic
• Equipment and Systems
• Problems with elastomers
• Separation options for rubber particles
• Conductive elastomers
• Non-conductor-non-conductor separation
• The identity of automotive shredder residue
• Separation of foams, silicones etc.
• Recycling of removed car parts
• Current options for automotive shredder residue management
• Overview of post shredder technologies

Chapter 23

Cold Shredder Process

• Cold shredding has two major advantages
• Shredder plants in Great Britain
• Old tyres and their disposal
• Is Tyre Recycling Profitable?
• Importance of recycling tyres
• Rubber Shredding
• Steel and Textile Fibres Removal
• Cryogenic Grinding Technology
• Various Types of Tyres and Their Unique Properties
• Recycling Processes for Different Tyres
• Step-by-Step Guide to Recycling Used Tyres
• Preparation for Recycling
• The Recycling Procedure - A Detailed Walkthrough
• Tips for Effective Tyre Recycling
• Best Practices in Collection and Storage
• Techniques to Increase Recycling Efficiency
• Factors Influencing Tyre Recycling in India
• Regulatory Framework and Policy Initiatives
• Market Dynamics and Infrastructure Challenges
• The Pros and Cons of Tyre Recycling

Chapter 24

Technologies for Concentrating Recyclables from Shredder Residue

• The argonne mechanical separation system
• Separations are essential to enable biofuel production
• Shredder Residue Composition
• Effectiveness of the Technologies
• The VW-Sicon Process
• The Galloo Process
• The Sult Process
• The R-Plus Process

Chapter 25

Plant Economics of Aluminium Recycling

• Plant Economics
• Land & Building
• Plant & Machinery
• Fixed Capital
• Working Capital Requirement/Month
• Total Capital Investment
• Turn Over/Annum

Chapter 26

Plant Economics of Passenger Vehicles And Commercial Vehicles Scrap

• Plant Economics
• Land & Building
• Fixed Capital
• Working Capital Requirement/Month
• Total Capital Investment
• Turn Over/Annum

Chapter 27

Plant Economics of Plastic Recycling Unit

• Plant Economics
• Land & Building
• Plant & Machinery
• Fixed Capital
• Working Capital Requirement/Month
• Total Capital Investment
• Turn Over/Annum

Chapter 28

Plant Economics of Recycling of Lithium-Ion and Lead Acid Batteries & Extraction of All By-Products

• Plant Economics
• Land & Building
• Plant & Machinery
• Fixed Capital
• Working Capital Requirement/Month
• Total Capital Investment
• Turn Over/Annum

Chapter 29

Plant Economics of Recycling of Rubber Tyre and Extraction of All By-Products

• Plant Economics
• Land & Building
• Plant & Machinery
• Fixed Capital
• Working Capital Requirement/Month
• Total Capital Investment
• Turn Over/Annum

Chapter 30

Plant Economics of Recycling Plant of Metal

• Plant Economics
• Land & Building
• Plant & Machinery
• Fixed Capital
• Working Capital Requirement/Month
• Total Capital Investment
• Turn Over/Annum

Chapter 31

Plant Economics of Vehicle Scrap Yard of Passenger Vehicles

• Plant Economics
• Land & Building
• Plant & Machinery
• Fixed Capital
• Working Capital Requirement/Month
• Turn Over/Annum