Detailed Project Report on chemical repackaging industry

CHEMICAL REPACKAGING INDUSTRY

[CODE NO.4092]  

The term repacking is purchasing the finished product in bulk from the market and pack the same in small packing and sell in the market with own name and trade mark.

These are number of items which can be repacked and sold in the market like castor oil, Glycerine, Ryzol, Gentian, Voilet, Mercurochrome liquid, Liquid Paraffin, Phenyle Antiseptic lotion, Hydrogen peroxide etc.

The repacking business is being carried out in different trades/ particularly in chemicals, pharmaceuticals, fine chemicals and medicines. Such repacking units establish to a small unit and sell to the sophisticated items with their names. Such units have to register themselves with state government indicating their activities so that these may not be any possibility of adulteration.

The units for repacking of medicines have to be registered with the drug controller and they have to obtaind a licence in this regards.

The repacking units is of recent origin and very recently the people have thought of sharing the burden of large scale manufacturers by establishing the repacking units with a little capital investment.

In the Chemicals industry functional utility of a pack is very vital consideration than aesthetic appeal. The main requirements of the industry are:

i. The container should be completely non toxic and should pose no health hagard.

ii. There should be no chemical interaction between the product and the container.

iii. The container should provide excellent moisture resistance and other chemical barrier properties

iv. The container should be able to take pilfer proof cap so as to avoid adulteration.

COST ESTIMATION

Plant Capacity                                       5000 Ltr/Day  

Land & Building (1500 sq.mt.)              Rs. 2.46 Cr    

Plant & Machinery                                  Rs. 64.65 Lacs 

Working Capital for 2 Months              Rs.1.58 Cr 

Total Capital Investment                       Rs. 4.81 Cr 

Rate of Return                                        26%

Break Even Point                                    54%

• INTRODUCTION
• CHEMICAL REPACKAGING
• CHEMICALS REPACKAGING BENEFITSOF USING A CONTRACT MANUFACTURE
• SPECIALIZED MANUFACTURING SERVICES:
• QUALITY CONTROL:
• OUTSOURCE PRODUCTION ACTIVITY:
• QUICK TURNAROUND:
• CHALLENGES OFPACKAGING CHEMICALS
• HEALTH HAZARDS
• PHYSICAL HAZARDS
• ENVIRONMENTAL HAZARDS
• NUMEROUS PACKAGES
• MARKETS THAT USE CUSTOM CHEMICAL PACKAGING
• TRANSPORTATION
• COMPREHENSIVE CHEMICALS PACKAGING
• GUIDELINES AND EXPORT PROCEDURE
• STARTING EXPORTS
• 1. ESTABLISHING AN ORGANISATION
• 2. OPENING & BANK ACCOUNT
• 3. OBTAINING PERMANENT ACCOUNT NUMBER (PAN)
• 4. OBTAINING IMPORTER-EXPORTER CODE (IEC) NUMBER
• 5. REGISTRATION CUM MEMBERSHIP CERTIFICATE (RCMC)
• 6. SELECTION OF PRODUCT
• 7. SELECTION OF MARKETS
• 8. FINDING BUYERS
• 9. SAMPLING
• 10. PRICING/COSTING
• 11. NEGOTIATION WITH BUYERS
• 12. COVERING RISKS THROUGH ECGC
• PROCESSING AN EXPORT ORDER
• 1. CONFIRMATION OF ORDER
• 2. PROCUREMENT OF GOODS
• 3. QUALITY CONTROL
• 4. FINANCE
• 5. LABELING, PACKAGING, PACKING AND MARKING
• 6. INSURANCE
• 7. DELIVERY
• 8. CUSTOMS PROCEDURES
• 10. DOCUMENTATION
• 11. SUBMISSION OF DOCUMENTS TO BANK
• 12. REALIZATION OF EXPORT PROCEEDS
• MARKET OVERVIEW OF CHEMICAL INDUSTRY
• THE OUTPERFORMER
• EXHIBIT 1
• GLOBALLY AND IN INDIA, THE CHEMICAL INDUSTRY TRS HAS 
•    GROWN ROBUSTLY OVER THE LONG TERM
• EXHIBIT 2
• THE INDIAN CHEMICAL INDUSTRY HAS BEEN OUTPERFORMING 
•     RELATED UPSTREAM/ DOWNSTREAM SECTORS IN INDIA
• EXHIBIT 3
• TRS HAS BEEN DRIVEN BY THE TRIPLE EFFECT OF REVENUE GROWTH,
•     MARGIN EXPANSION AND A GROWING MULTIPLE
• THE GROWTH IS LIKELY TO CONTINUE
• EXHIBIT 4
• INDIA HAS GROWN RAPIDLY, AT AN AVERAGE OF AROUND 7% OVER 
•     THE LAST 30 YEARS, THROUGH SHOCKS AND CYCLES
• EXHIBIT 5
• PETROCHEMICALS ARE EXPECTED TO CONTRIBUTE TO ~63% OF 
•     LIQUID DEMAND GROWTH OVER THE NEXT 15 YEARS
• PACKAGING OF CHEMICALS
• DRUMS
• INTERMEDIATE BULK CONTAINERS (IBC)
• JERRY CANS
• FUNDAMENTAL DETAILS OF FEW ITEMS
• 1. CASTOR OIL:
• 2. GLYCERINE:
• 3. PETROLEUM JELLY:
• GENTIAN VIOLET
• MERCURO CHROME
• HYDRIGEN PEROXIDE
• BENEDICT SOLUTION
• REPACKING PROCESS
• 1. REPACKING OF CASTOR OIL:
• 2. REPACKING OF IODINE:
• 3. REPACKING OF GLYCERINE:
• 4. REPACKING OF PETROLIUM JELLY:
• PROCESS FLOW CHART
• CHEMICAL TESTING AND ANALYSIS OF PACKAGING MATERIALS
• CHEMICAL ANALYSES OF SUBSTANCES IN PACKAGING AND PACKAGING MATERIALS
• PACKAGING MATERIALS CHEMICAL ANALYSIS:
• ADDRESSES OF PLANT AND MACHINERY SUPPLIERS
• CHEMICAL PACKAGING SERVICES IN INDIA
• PRINCIPLES OF PLANT LAYOUT
• MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
• PLANT LOCATION FACTORS
• PRIMARY FACTORS
• 1. RAW-MATERIAL SUPPLY:
• 2. MARKETS:
• 3. POWER AND FUEL SUPPLY:
• 4. WATER SUPPLY:
• 5. CLIMATE:
• 6. TRANSPORTATION:
• 7. WASTE DISPOSAL:
• 8. LABOR:
• 9. REGULATORY LAWS:
• 10. TAXES:
• 11. SITE CHARACTERISTICS:
• 12. COMMUNITY FACTORS:
• 13. VULNERABILITY TO WARTIME ATTACK:
• 14. FLOOD AND FIRE CONTROL:
• EXPLANATION OF TERMS USED IN THE PROJECT REPORT
• 1. DEPRECIATION:
• 2. FIXED ASSETS:
• 3. WORKING CAPITAL:
• 4. BREAK-EVEN POINT:
• 5. OTHER FIXED EXPENSES:
• 6. MARGIN MONEY:
• 7. TOTAL LOAD:
• 8. LAND AREA/MAN POWER RATIO:
• PROJECT IMPLEMENTATION SCHEDULES
• INTRODUCTION
• PROJECT HANDLING
• PROJECT SCHEDULING
• PROJECT CONSTRUCTION SCHEDULE
• TIME SCHEDULE

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)