CEILING FAN (1200MM) (CAP: 100 PIECES/DAY)
[EIRI/EDPR/4282] J.C.: 2463XL
INTRODUCTION
A ceiling fan is a device suspended from the ceiling of a room, with hub-mounted rotating blades that circulate the air, thereby producing a cooling or desertification effect. Most ceiling fans have an electrical switch that allows one to reverse the direction of rotation of the blades.
Principle behind the Ceiling Fan
The electric motor is the electric machine within the ceiling fan that converts electrical energy into mechanical energy. The ceiling fan capacitor torques up the electric motor, allowing it to start and run. An electrical current reaches the motor and then enters coils of wire that are wrapped around a metal base. As this current passes through the wire, a magnetic field is caused that expends force in a clockwise motion that actually changes the electric energy into mechanical energy. This action causes the motor coils to spin. As the coils are spinning, the fan captures this spinning motion, transferring it to the fan blades.
How the Ceiling Fan Cools
Fans do not actually cool air (if anything, electric fans warm it slightly due to the warming of their motors), but the breeze created by a ceiling fan speeds the evaporation of sweat on human skin, which makes the body feel cool. Thus, fans may become ineffective at cooling the body if the surrounding air is near body temperature and contains high humidity.
Ceiling fans are very commonly used for circulation of air in a room to bring the cooling purpose easier. Due to circulation of air in a room, the cooling rate increases and we feel cool and less suffocation. When the air is circulated, air comes from other place and due to this the room becomes cool.
In order to meet the increased circulation of air the ceiling fan should following requirements.
The speed of rotation of ceiling fan should be adequately fast, a speed of nearly 220 rpm is sufficient for this purpose.
The speed of the ceiling fan should be adjustable so that a person can adjust the speed of the ceiling fan depending upon his requirement. For this purpose regulator is used.
The blades of the ceiling fan should never be flat; it should be of curved type so as to agitate the air which is in contact with than.
Amount of lubricates used in the ceiling fan should be minimum for servicing.
The weight of the ceiling fan should be neither too higher nor too low, in orders to have less support and less vibration.
COST ESTIMATION
Plant Capacity 100 Pieces/Day
Land & Building (1050 sq.mt.) Rs. 65.00 Lac
Plant & Machinery Rs. 31.76 Lac
Working Capital for 1 Month Rs. 29.32 Lac
Total Capital Investment Rs. 1.33 Cr
Rate of Return 15%
Break Even Point 80%
CONTENTS
INTRODUCTION
PRINCIPLE BEHIND THE CEILING FAN
HOW THE CEILING FAN COOLS
BENEFITS OF CEILING FANS
THE KEY BENEFITS OF CEILING FANS ARE AS FOLLOWS:
THERMAL COMFORT
IMPROVED AIR DISTRIBUTION
IMPROVED AIR QUALITY
FIRST COST SAVINGS
ENERGY SAVINGS
CONSTRUCTION OF CEILING FAN
INTERNAL PARTS:
DIAGRAM - INTERNAL PARTS OF CEILING FAN
EXTERNAL PARTS:
DIAGRAM - EXTERNAL PARTS OF CEILING FAN
ELECTRIC MOTOR:
BLADES:
BLADE FLANGES:
CANOPY/SWITCH CUP:
BALL BEARING:
SPEED REGULATOR:
DIAGRAM - RESISTANCE TYPE FAN REGULATOR
BEST CEILING FANS IN INDIA
CEILING FAN SIZE GUIDE:
TYPES OF CEILING FAN
STANDARD CEILING FANS
LOW PROFILE CEILING FANS
ENERGY STAR CEILING FANS
DUAL MOTOR CEILING FANS
REMOTE-CONTROLLED CEILING FANS
DAMP & WET CEILING FANS
USES AND APPLICATION
COOL DOWN YOUR ROOM (AND YOURSELF)
DEAL WITH SMOKERS
SLEEP EASIER
KEEP HUMIDITY IN CHECK
PROTECT YOUR BATHROOM
ACCENTUATE YOUR ROOM
BIS SPECIFICATION
PROCESS FLOW CHART
MANUFACTURING PROCESS
RAW MATERIAL
EACH FAN SHALL BE INDELIBLY MARKED WITH AT LEAST THE FOLLOWING INFORMATION:
QUALITY CONTROL
ENCLOSURES:
STAMPINGS:
BLADES:
HEAT RESISTANCE:
MOISTURE RESISTANCE:
BEARINGS:
PROTECTIVE MEASURES:
PROTECTION AGAINST DIRECT CONTACT:
CAPACITORS:
SUSPENSION SYSTEM:
PROTECTION AGAINST ELECTRIC SHOCK:
FINISH:
SPEED REGULATORS:
ACCEPTANCE TESTS — THE FOLLOWING SHALL CONSTITUTE THE ACCEPTANCE TESTS:
ROUTINE TESTS — THE FOLLOWING SHALL COMPRISE THE ROUTINE TESTS:
MARKET POSITION
COMPETITIVE LANDSCAPE:
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
SUPPLIERS OF CEILING FAN
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF M.S SHEET
SUPPLIERS OF AXLE (SHAFT) OF CEILING FAN
SUPPLIERS OF CEILING FAN BALL BEARING
SUPPLIERS OF PLASTIC CANOPY
SUPPLIERS OF BODY CASTING
SUPPLIERS OF COPPER WINDING WIRE
SUPPLIERS OF REGULATOR
SUPPLIERS OF ROTOR AND STATOR
SUPPLIERS OF EPOXY PAINT
SUPPLIERS OF CAPACITOR
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF POWER PRESS
SUPPLIERS OF SHEARING MACHINE
SUPPLIERS OF BENDING MACHINE
SUPPLIERS OF DRILLING MACHINE
SUPPLIERS OF CNC LATHE MACHINE
SUPPLIERS OF POWER HACKSAW
SUPPLIERS OF GRINDING MACHINE
SUPPLIERS OF WELDING MACHINE
SUPPLIERS OF FAN MOTOR WINDING MACHINE
SUPPLIERS OF CEILING FAN BALANCING MACHINE
SUPPLIERS OF ELECTRICAL MEASURING AND TESTING EQUIPMENTS
SUPPLIERS OF POWER TRANSFORMER
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF JIGS AND FIXTURE
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
