CALCINED PETROLEUM COKE (CP COKE) (30 MT/Day )
[CODE NO.4457]
Calcined Petroleum Coke (CPC) is manufactured from Raw Petroleum Coke (RPC) by the process known as high temperature pyrolysis. The process is carried out in a rotary or vertical kiln at temperatures exceeding 1300 deg C. Calcination of CPC is essentially a high temperature treatment in which the carbon to hydrogen ratio of RPC is increased from 20 to 1000 and above. Calcination is achieved by complete demoisturisation and dehydrogenation of RPC under controlled conditions. During the process molecular rearrangement takes place making the CPC electrically conductive, an essential property equired for Aluminium smelting.
COST ESTIMATION
Plant Capacity 30 MT/Day
Land & Building (2.435 Acres) Owend
Plant & Machinery Rs. 81.00 Lacs
Working Capital for 2 Months Rs. 3.75 Cr
Total Capital Investment Rs. 4.85 Cr
Rate of Return 41%
Break Even Point 59%
- INTRODUCTION
- PETROLEUM COKE
- CLASSIFICATIONS OF PET COKE
- CALCINED PET COKE
- PROPERTIES
- SPECIFICATIONS
- PHYSICAL PROPERTIES
- CHEMICAL PROPERTIES
- STANDARD SIZES (GRANULOMETRY)
- TYPICAL PROPERTIES:
- USES AND ITS APPLICATION
- ANODES
- FUEL
- GRAPHITE ELECTRODES
- APPLICATIONS
- SPECIFICATION OF CPC
- CALCINED PETROLEUM COKE - SPECIFICATION:
- PACKAGING
- B.I.S. SPECIFICATION
- SEQUENCES IN CPC MANUFACTURE
- BASIC CALCINING PROCESS
- ROTARY KILN
- COOLING
- AFTERBURNER
- MANUFACTURING DETAILS OF CALCINED PET COKE
- PROCESS FLOW CHART
- TECHNOLOGICAL DEVICES AND EQUIPMENT:
- PRODUCTION PROCESS
- STEP-1: RAW MATERIAL SOURCING
- STEP-2: STORAGE
- STEP-3: MIXING
- STEP-4: CALCINATION
- STEP-5: OPERATION CONTROL AND REVIEW
- STEP-6: STORAGE OF CPC
- STEP-7: PACKAGING
- STEP-8: TRANSPORTATION
- TECHNOLOGY OF COKE CALCINING
- (A) ROTARY KILN TECHNOLOGY
- BASIC CALCINING PROCESS
- HOW IT WORKS
- ROTARY KILN
- COOLING
- AFTERBURNER
- FLEXIBILITY IN OPERATIONS
- (B) ROTARY HEARTH CALCINER
- (C) VERTICAL SHAFT TECHNOLOGY
- VERTICAL SHAFT KILN
- FIG: ZONAL SECTION OF VERTICAL KILN
- KILN FIRING AND HEATING PROCESS
- (D) EMISSION CONTROL TECHNOLOGY
- (1) WET SCRUBBING SYSTEMS
- (2) SEMI-DRY SCRUBBING SYSTEMS
- (3) DRY SCRUBBING SYSTEMS
- BAGHOUSE OPERATION
- (F) STORAGE TECHNOLOGY
- LOADING
- UNLOADING
- DUST AND FIRE PREVENTION
- FIRE EXTINGUISHING
- COKE BLENDING
- MARKET OVERVIEW OF CALCINED PET COKE
- PRODUCT DEFINITION AND SEGMENTATION
- BY APPLICATION
- BASIS OF THE GRADES CALCINED PET COKE
- INCREASING PREFERENCE OF CALCINED PET COKE OVER THE COAL
- GLOBAL CALCINED PET COKE MARKET: KEY PLAYERS
- OPPORTUNITIES FOR MARKET PARTICIPANTS
- ALUMINUM INDUSTRY A MAJOR CONSUMER OF CALCINED COKE
- LIST OF MACHINERY & EQUIPMENTS
- MANUFACTURERS/SUPPLIERS OF CALCINED COKE
- ADDRESSES OF RAW MATERIAL SUPPLIERS
- SUPPLIERS OF GREEN PET COKE
- CHINA SUPPLIERS OF ROTARY KILN
- ADDRESSES OF PLANT AND MACHINERY SUPPLIERS
- SUPPLIERS OF ROTARY KILNS
- SUPPLIERS OF STEAM POWER PLANTS
- SUPPLIERS OF CRUSHING PLANT
- SUPPLIERS OF BALL MILL
- SUPPLIERS OF EOT CRANE
- SUPPLIERS OF POWER TRANSFORMER
- SUPPLIERS OF ELECTRICAL PANEL
- SUPPLIERS OF COOLING TOWER
- SUPPLIERS OF EFFLUENT TREATMENT PLANT
- SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
- SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
- SUPPLIERS OF AIR COMPRESSORS
- SUPPLIERS OF PLATFORM WEIGHING MACHINE
- SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
- SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
- SUPPLIERS OF JIGS AND FIXTURE
- SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
