DISPOSABLE PLASTIC SYRINGES, NEEDLES & NEEDLE TUBE PLANT
EIRI/EDPR/0781]J.C.:9398, 3254, 7769
INTRODUCTION
This project proposes to install entire equipments needed for an integrated Disposable syringe plant. This means that the project aims at mfg. all the components of a syringe within the plant and assemble them into a complete syringe for sale under ifs own reliable brand name. To make its product economical, the project doesnot intand to import seemless extrunded tubes of miniature diameters which happen to be quite expensive. This project propose to cold extrude the stainless steel tubes and draw them in colod condition to reduce the tube diameter to the required sizes. The required composition of S.S. billits will be procured indigenously for cold extrusion to produce stainless steel miniature tubes for use as raw material to produce injection-needles used in syringes. Of tubes, out of its own productions S.S. the unit will make properly processed needles and starilize then for hygeinic uses. The other components of a disposable syringe are: Barrel, piston & hub. The barrels one made of sterilized plasftic of specified grade by injection moulding process, followed by finishing operations, calibration and re-sterilization piston is the part of a syrange which reciprocates into the barrel barrel bore for filling the liquid medicine into the barrel, through the needle & hub hole which is concentric & centrally locased, and also to inject the medicine drawn into the syringe for infuion into the patients's body. Like barrel, the piston is also made out of specified grade of plastic by injection moulding process.
The diameter (OD) of the piston and bore (ID) of the syringe's barrel must be produced within a specified to larance limit for proper functioning of the piston-barrel pair. Similarly, their radii at various section changes & wall thicknesses two are care fully main fained as per practics prevailing in the medical world. The hub is a small part in the injection syringe which is thread-fitted on the barrel's foreedge or integrally cast, or press-fitted. The hub supports the needle while the syringes in use.
The hubs are made of brass in chrome plated finish in case of hypodermic needles, and are also produced in plastic when meant for disposable plastic syrings.
COST ESTIMATION
Plant Capacity 60,000 Nos/Day
Land & Building (12,000 sq.mt.) Rs. 6.59 Cr
Plant & Machinery Rs. 6.39 Cr
Working Capital for 3 Months Rs. 5.79 Cr
Total Capital Investment Rs. 20.64 Cr
Rate of Return 15%
Break Even Point 70%
CONTENTS
INTRODUCTION
B.I.S SPECIFICATION
RAW MATERIALS
FLOW DIAGRAM FOR DESIGN PROCEDURE
MARKET SURVEY
PRESENT MANUFACTURERS OF DISPOSABLE NEEDLES
DESIGN FEATER OF PLASTIC MOULD
PROPERTIES
MANUFACTURING PROCESS
PROCESS FLOW DIAGRAM
MANUFACTURING PROCESS FOR PLASTIC PARTS
PRESENT MANUFACTURERS OF DISPOSABLE SYRINGES
PRESENT MANUFACTURERS OF STERILISED DISPOSABLE SYRINGES
FACTORS INFLUENCING ETHYLENE OXIDE STERILIZATION
MANUFACTURING DETAILS
MANUFACTURE OF PISTON OR PLUNGER
CALIBRATION OF PLASTIC SYRINGES
SIZES AND DIMENSIONS OF SYRINGES
PROCESS FLOW DIAGRAM
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
SUPPLIERS OF PLANT & MACHINERIES
SUPPLIERS OF IMPORTED RAW MATERIAL
SUPPLIERS OF PLASTICS (EG.HDPE,PP,POLYSTYRENE ACRYLICS ETC.)
NEEDLE SURFACE TREATMENT CHEMICALS SUPPLIERS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)