Detailed Project Report on Medium Voltage Switchgear

Detailed Project Report on Medium Voltage Switchgear

MEDIUM VOLTAGE SWITCHGEAR

[EIRI/EDPR/0784]J.C.:9401


INTRODUCTION

Medium Voltage Switchgear (3.3 KV to 33 KV) is Distribution of Electricity and is one of the basic Industries in India. It consists of various types of Components which include Transformer Relays, Vacuum Circuit Breakers etc.

The demand for Medium Voltage Switch Gear will increase due to the Industrial development and rural Electrification. The different Medium Voltage Switchgear are 3.3 KV, 11 KV, 22 KV & 33 KV or as per customer requirement and specification.

The increasing energy transmission requires protection capable of clearing faults where several thousands of MVA of energy can be fed by inter connected power stations. Fault clearing rating of circuit breakers and their reliability are assuming progressively greater importance. Since, the economic supply is largely dependent on availability of power supply, isolation of faulty feeder and segregating the same assumes equal importance. The backup protection becomes equally vital. Cause for occurrence of faults and their elimination is of paramount importance to avoid consequent disruption of production and dissatisfaction in customers, since various voltage levels for 800 KV to 240 volts exist in the supply system, corresponding ratings for circuit breakers, isolators etc. have been developed with adequate attention to the specific problem of fault clearance higher reliability, less maintenance, energy accessibility etc. Therefore in India. 

The entire range of circuit breakers implicate minimum oil, air blast, and vacuum to SF6 are manufactured and made available In MT switchgears and control gears MCBS, air circuit breakers, switches receivable fuses and HRC fuses with respective fuse base and holders, starters etc. are produced in different versions for supplying individually or in specially engineer control centers of customer specifications. Motor control centers, distribution panels, elaborate control systems based on microprocessor control, computer control etc. are designed generating stations, load dispatch centers major receiving centers industrial complexes etc.

The reliability of this equipment has been proven through field tests and field performance. All equipments are type tested in recognized laboratories authorised to issue relevant test certificates. In order to strengthen this process some of the laboratories in India have equipped themselves for IEC certification for these sophisticated equipments.


COST ESTIMATION

Plant Capacity            200 Nos/Day

Land & Building (5000 sq.mt.)    Rs. 2.21 Cr

Plant & Machinery                    Rs. 1.29 Cr

Working Capital for 2 Months    Rs. 10.25 Cr

Total Capital Investment          Rs. 13.95 Cr

Rate of Return                          48%

Break Even Point                      30%


CONTENTS

INTRODUCTION                                       

USES & APPLICATIONS                                

B.I.S. SPECIFICATION                               

FUNDAMENTALS OF SWITCHGEAR DESIGN                 

MARKET SURVEY                                       

PRESENT MANUFACTURERS OF MEDIUM VOLTAGE SWITCHGEAR

MANUFACTURING PROCESS OF MEDIUM VOLTAGE SWITCHGEAR

PROCESS FLOW DIAGRAM

MANUFACTURING PROCESS DETAILS OF SWITCHGEAR

TECHNICAL DETAILS

POWDER COATING FORMULATION

POWDER COATING APPLICATION TECHNIQUES

PLANT LAYOUT

ADDRESSES OF SUPPLIERS OF CNC MACHINES

ADDRESSES OF PLANT AND MACHINERY SUPPLIERS

ADDRESS OF RAW MATERIALS SUPPLIERS                 

    

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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