Detailed Project Report on Plastic Waste Recycling Plant (Rufia Washing)

PLASTIC WASTE RECYCLING UNIT (RUFIA WASHING)

[EIRI/EIRI/1349] (J.C.112)

INTRODUCTION

A plastic is any one of a large and varied group of materials which consists of an essential ingredient combination of carbon with oxygen, hydrogen, nitrogen and other organic and inorganic elements. While solid in the finished state, at some stage in its manufacture it has been or can be formed into various shapes by flow-usually through the application singly or together of heat and pressure.

Plastic Classification:

Plastics are classified in several ways. The most accepted division that covers the entire field is by the behaviour pattern.

(1) Thermoplastic

(2) Thermosetting plastics

In this report we are only concerned with Thermoplastics.

Thermoplastics are those which soften under heat and again harden when cooled and this process can be repeated a number of times without any appreciable was in the physical properties.

Plastics today have a prominent place in the spectrum of materials frequently used by materials engineers and designers. They have earned this placed on the basis of performance at a price, plus the apparently unlimited ability of the plastics industry to develop new plastics or new grades of older plastics to meet specific needs of modern industry. With this status and the tremendous growth of new uses has come an important need for meaningful data on fundamental plastics behaviour under realistic stresses and strains, couched in engineering terms, in short, engineering properties as contrasted with data sheet properties. Needed are engineering criteria for rigidity, strength, endurance and temperature range, which are common to nearly all plastic applications, as well as more specialized performance characteristics that are important only in certain types of special product (eg. electrical properties).

Among the plastics the various industrial grade plastic waste available, the following are the materials like A.B.S. (Acrylonitrite Butadiene) styrones, polypropylene, HIPS, L.D.P.E., L.I.D.P.E. Polystyrene, Opp. OPS, and Acrylic. In this report we have considered Ten Industrial grade plastic waste material and for that plastic granules will be prepared.

COST ESTIMATION

Plant Capacity            2 MT/Day

Land & Building (1000 sq.mt.)    Owend

Plant & Machinery                    Rs. 35.85 Lac

Working Capital for 1 Month    Rs. 57.92 Lac

Total Capital Investment          Rs. 1.00 Cr

Rate of Return                          66%

Break Even Point                      41%

CONTENTS

INTRODUCTION

PLASTIC CLASSIFICATION:

USES AND APPLICATIONS

PROPERTIES AND APPLICATIONS

TABLE - I

PROPERTIES OF A B S

APPLICATION OF LDPE AND HDPE

RESOURCES OF PLASTIC WASTE:

WASTE RAW MATERIAL SUPPLIERS ADDRESSES

B.I.S. SPECIFICATIONS

MARKET POSITION

ROLE OF THE INDIAN GOVERNMENT IN PROMOTING:

POLYMER MANUFACTURING

CONVERTING INDUSTRY

MACHINERY

GLOBAL SCENARIO

INDIAN PLASTICS INDUSTRIES – PERSPECTIVE

TABLE 1- CURRENT INDIAN PETROCHEMICALS CAPACITIES (IN KT)

TYPICAL POLYMER CONSUMPTION PATTERN OF DIFFERENT POLYMERS

CLASSIFICATION OF PLASTIC PRODUCTS BY TYPE OF PROCESS USED

THE POLYMER CONSUMPTION IN INDIA ACCORDING TO VARIOUS PROCESSES IS PROVIDED AS FOLLOWS:

STATISTICS OF PLASTICS INDUSTRIES IN INDIA: CURRENT STATUS

BY 2011 - 12

VISION 2015 – INDIAN PLASTICS INDUSTRY:

PROCESS OF MANUFACTURE TO PRODUCE COLORLESS TRANSPARENT

PLASTIC GRANULES FROM WASTE

SORTING

SMASHING

WASHING

CONCENTRATION OF BLENDING

SOLVENT ADDITION

REMOVAL OF COLOUR TO OBTAIN TRANSPARENT GRANULES BY ACTIVATED CARBON TREATMENT

FILTERATION

DISTILLATION

COOLING AND DEHUMIDIFYING

GRANULATION

WEIGHING, FILLING, AND PACKING

MANUFACTURING PROCESS FLOW SHEET FOR PLASTIC GRANULES FROM PLASTIC SCRAP

PLANT LAYOUT PLASTIC GRANULES FROM WASTE

GRANULATORS

GENERAL PROCESS OF MANUFACTURING:-

SORTING:-

SMASHING & WASHING; -

CONCENTRATE & BLENDING: -

SECTION EXTRUDING IST STAGE: -

THE BASIC SEQUENCE OF EXTRUDERS FUNCTION ARE AS FOLLOWS: -

FILTRATION: -

DRAWING & PELLETIZING: -

COOLING AND DEHUMIDIFYING: -

PACKING & STORAGE: -

METHOD AND DEVICE FOR PREPARING PLASTIC WASTE

TREATMENT OF PLASTIC WASTE

APPARATUS FOR GRANULATING PLASTICS

MANUFACTURING PROCESS FLOW CHART

COMPLETE PLANT SUPPLIERS FOR PLASTIC GRANULES FROM WASTE

SUPPLERS OF PLANT & MACHINERY

REACTION VESSEL

GRANULATORS

MIXER

SUPPLIERS OF RAW MATERIALS DIMETHYL PHTHALATE

ETHYL ALCOHOL

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)