CEMENT TILES, CANAL LINE SLAB, KERV STONE, PAVER RCC PIPE, MANO HOLE COVER, ENTERLOCKING ETC. MANUFACTURING PLANT
[EIRI/EDPR/1258] J.C.: 9918
INTRODUCTION
Construction industry and development of infrastructure facilities are a priority at present and government has laid a lot of emphasis on the same. Providing housing to one and all is also a priority. Besides government initiative in construction of houses private sector builders are also very actively involved in different housing projects.
All these activities call for landscaping provision of garden path for the area and provision for paved foot paths. Even otherwise pavement, Bus stops carriage ways also require paved paths. All these necessarily need cement concrete blocks/Tiles. Such concrete blocks are also used inside factories and residential complexes for paving the approach roads.
This paving prevents water accumulation in the region and avoids formation of slosh mud pools there by maintaining the cleanliness of the area and its beauty. The demand for such blocks and tiles is generally from urban and semi urban areas as such the unit manufacturing the product should be accordingly located.
The demand for such products depends on the growth of economy and rate of urbanization. With massive urbanization work taken up by the government and providing better facilities to population the demand for these concrete products is bound to grow.
Cement concrete tiles and paving blocks are precast solid products made out of cement concrete. The product is made in various sizes and shapes viz. rectangular, square and round blocks of different dimensions with designs for interlocking of adjacent tiles blocks.
The raw materials required for manufacture of the product are Portland cement and aggregates which are available locally in every part of the country.
Cement concrete tiles and paving blocks find applications in pavements, footpaths, gardens, passenger waiting sheds, bus-stops, industry and other public places. The product is commonly used in urban areas for the above applications. Hence, the unit may be set up in urban and semi-urban areas, near the market.
A lot of face-lift is being given to roads, footpaths along the roadside. Concrete paving blocks are ideal materials on the footpaths for easy laying, better look and finish. Whereas the tiles find extensive use outside the large building and houses, lots of these materials are also used in flooring in the open areas of public offices and commercial buildings and residential apartments.
COST ESTIMATION
Plant Capacity 6.40 MT/Day
Land & Building (5000 sq.mt.) Rs. 72.25 Lac
Plant & Machinery Rs. 26.35 Lac
Working Capital for 1 Month Rs. 11.10 Lac
Total Capital Investment Rs. 1.14 Cr
Rate of Return 20%
Break Even Point 67%
CONTENTS
INTRODUCTION
PROPERTIES
USES AND APPLICATIONS
MARKET POSITION
PRESENT MANUFACTURERS/SUPPLIERS OF RCC PIPES
BUREAU OF INDIAN STANDARDS
RAW MATERIALS
PROCESS FLOW DIAGRAM
PRODUCTION PROCESS
THE MANUFACTURING PROCESS
PROJECT IMPLEMENTATION SCHEDULES
IMPLEMENTATION SCHEDULE
SCHEMATIC DIGRAM OF PLANT LAYOUT
PLANT LOCATION FACTORS
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
MANPOWER
EFFLUENT TREATMENT AND DISPOSAL
TYPICAL WASTE SOLIDS CHARACTERISTICS
PLANT & MACHINERY SUPPLIERS
SUPPLIERS OF RAW MATERIALS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
