OFFSET PRINTING UNIT (5 COLOUR)
[EIRI/EDPR/1067] J.C.: 9711
INTRODUCTION
In the modern era the packaging and printing industries are playing a vital role for display and advertisement of various commodities for customer appeal and acceptance in all over world for marketing of various products.
Today several advertising media, viz. Radio, Television, display in news paper, magazine and exhibition in trade fairs and distribution of pamphlets, folders, dangler to the consumers are the prime ways to reach to the consumers for easy acceptance of various domestic as well as industrial goods.
We are proposing to manufacture mono cartons, folder, dangler, inlay cards etc. of various sizes for our various customers.
1. What is Offset Printing?
A. It is a process which uses an etched thin, flexible metal plate that fits to a curved cylinder. The inked image is transferred, or offset, from this plate to a revolving rubber covered cylinder, which in turn transfers the image to the paper/board or Duplex board.
2. What are the advantages of offset printing?
A. Consistent high image quality sharper & cleaner. The advantages of offset printing include: Consistent high image quality sharper and cleaner than letterpress because the rubber blanket conforms to the texture of the printing surface. Usability on a wide range of printing surfaces in addition to smooth paper (e.g.,non absorbent substrate) 7 Quick and easy production of printing plates. Longer plate life than on direct litho presses because there is no direct contact between the plate and the printing surface. During the 1950s, offset printing became the most popular form of commercial printing as improvements were made in plates, inks and paper, maximizing the techniques superior production speed and plate durability. Today, the majority of printing, including newspapers, Duplex board is done by the offset process.
COST ESTIMATION
Plant Capacity 1200 MT Duplex Board
900 MT Inlay cards, Folders etc.
240 MT Duplex Board Scrap, Rejection etc.
Land & Building (6000 sq.mt.) Rs. 5.31 Cr
Plant & Machinery Rs. 3.69 Cr
Working Capital for 3 Months Rs. 3.74 Cr
Total Capital Investment Rs. 13.13 Cr
Rate of Return 43%
Break Even Point 39%
CONTENTS
INTRODUCTION
PRINCIPLE OF OFFSET
MARKET SURVEY
MANUFACTURING PROCESS
DUPLEX BOARD BOXES (MONO CARTONS)
LABELS (INLAY CARD AND FOLDER ETC.)
FOLDER
DANGLERS
THE ERA OF COMPETITION & CHANGE
METHOD OF TYPE SETTING AND PRINTING
METHOD OF TYPE SETTING AND PRINTING
LAYING OF THE TYPE:
PROOF MAKING:
PRINTING:
EQUIPMENT:
EQUIPMENT FOR PROOFING:
COATING SOLUTION:
COLOUR WORKS:
MACHINE ROOM LAYOUT:
CONDITION OF PAPER:
DAMPING ROLLEN BLANKETS:
THE KODAK EKTALITH PAPER:
COLOUR SEPARATION:
PLATE GRAINING:
PLATE MAKING:
SIZES OF PAPERS:
MULTI-COLOR VARIABLE FORMAT OFFSET PRINTING PRESS
MULTI-COLOR OFFSET PRINTING METHOD AND APPARATUS
[FIRST STEP]
[SECOND STEP]
[THIRD STEP]
OFFSET PRINTING MACHINE
AUTOMATIC OFFSET PRINTING PRESS
MULTIPLE COLOR OFFSET ROTARY PRINTING PRESS WITH HORIZONTAL SLIDE ACCESS
SUPPLIERS OF 5 COLOUR OFFSET PRINTING MACHINES
VARNISHING MACHINES
DIE CUTTING MACHINERY
SUPPLIERS OF OFFSET PRINTING PRESS MACHINERY
PRINTING & ALLIED MACHINERY & EQUIPMENT
RAW MATERIAL SUPPLIERS
PRINTING INKS & OTHER SUPPLIES
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)